Omega Engineering JD 4045, 185-210 DUS manual AIR Compressor Safety Precautions

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WARNING

ALL UNITS ARE SHIPPED WITH A DETAILED OPERATORS AND PARTS MANUAL. THIS MANUAL CONTAINS VITAL INFORMATION FOR THE SAFE USE AND EFFICIENT OPERATION OF THIS UNIT. CAREFULLY READ THE OPERATORS MANUAL BEFORE STARTING THE UNIT. FAILURE TO ADHERE TO THE INSTRUCTIONS COULD RESULT IN SERIOUS BODILY INJURY OR PROPERTY DAMAGE.

AIR COMPRESSOR SAFETY PRECAUTIONS

Safety is basically common sense. There are standard safety rules but each situation has its own peculiarities, which cannot always be covered by rules. Therefore with your experience and common sense, you are in a position to do something about safety. Lack of attention to safety can result in: accidents, personal injury, reduction of efficiency and worst of all - Loss of Life. Watch for safety hazards. Correct them promptly. Use the following safety precautions as a general guide to safe operation:

Do not attempt to remove any compressor parts without first relieving the entire system of pressure.

Do not attempt to service any part while machine is operating.

DANGER

CHECK THE COMPRESSOR SUMP OIL LEVEL ONLY WHEN THE COMPRESSOR IS NOT OPERATING AND SYSTEM IS COMPLETELY RELIEVED OF PRESSURE. OPEN SERVICE VALVE TO ENSURE RELIEF OF SYSTEM AIR PRESSURE WHEN PERFORMING MAINTENANCE ON COMPRESSOR AIR/OIL SYSTEM. FAILURE TO COMPLY WITH THIS WARNING MAY CAUSE DAMAGE TO PROPERTY AND SERIOUS BODILY HARM.

Do not operate the compressor at pressures or speeds in excess of its rating.

Periodically check all safety devices for proper operation.

Do not play with compressed air. Pressurized air can cause serious injury to personnel.

Exercise cleanliness during maintenance and when making repairs by covering parts and exposed openings.

7 P/N: 307271

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Contents Omega Tool Serial Number Model Number 06/17/2008 MCMPage Table of Contents Page Introduction OWNER’S ResponsibilityAIR Compressor Safety Precautions User Modification Tampering with Noise Control System ProhibitedBefore Starting the Compressor SafetyParking Compressor USE and Compressed AIRServicing LiftingDescription IntroductionRotary Compressor Components Engine Components Instrument Panel Door ChassisEnclosure FrameRoutine Shutdown Procedure Starting ProcedureEmergency Shutdown Procedure OperationCold Weather Fuel MaintenanceEngine Fuel Specifications 15 P/NEngine OIL and Filter Engine Cooling SpecificationsOIL Filter Replacement MixturesCompressor OIL Radiator Pressure CAPRadiator Coolant LevelCompressor OIL Specifications Compressor OIL Filter 19 P/NCompressor & Engine AIR Filter Maintenance Element ReplacementElement Inspection Separator Element Replacement Belts & Belt AdjustmentCleaning Oilthermostat Compressor OIL Thermostatic ValveCONTROLS-OPERATION and Adjustments AdjustmentIdle Speed Adjustment Procedures Rated Speed Adjustment BatteryPressure Regulator Adjustment InstrumentsMaintenance Schedule Daily OperationMaintenance Schedule Chart 25 P/NProcedure for Ordering Parts Compressor AIR Filter ElementTroubleshooting Troubleshooting27 P/N Troubleshooting Chart Symptom Cause Remedy29 P/N Clean or replace the element Warranty Boss INDUSTRIES, INC Genesis Drive LAPORTE,31 P/N Summary of Main Warranty Provisions Return or Warranty Claims Filing Procedures WARRANTY/RETURN Goods InstructionsWarranty Claims Preparation of Part Return 33 P/NGeneral Damage in TransitScrew Compressor AIR-END Exchange Program 35 P/NPage Section Assembly Drawings 37 P/NCompressor & PARTS, Omega 185-210 DUS Frame & PARTS, Omega 185-210 DUSEngine & PARTS, Omega 185-210 DUS Coolers & PARTS, Omega 185-210 DUS39 P/N REV Description Date ENG Revision HistorySWITCH, Temp 220 F NC Gold Contacts BRACKET,ASSY ENG. AIR CleanerSWITCH, Press 18# N.O /8MNPT SENDER, Coolant Temperature 3/841 P/N 307271 CONNECTOR, 1/4 Mnpt X 1/4 Tube 200PSI DEG CONNECTOR, 1 Mjic X 1 MnptCONNECTOR, Male 1/4 T X 1/4 D RELIEF, 1/2 NPT 175 PSIBATTERY, 12VOLT 650CCA a BRACKET, Battery Hold DownBOLT, Battery Hold Down VALVE, Service 1 X 3/4-Y Vented45 P/N LA PORTE,Latch ADJ Lever C2-33-35 PANEL, DUS Rear AccessPANEL, DUS OIL Fill Access WASHER, Flat Wide 1/4 SS47 P/N John Deere 4045 DF Engine