Omega Engineering 185-210 DUS, JD 4045 manual Maintenance Schedule, Daily Operation

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4.15 MAINTENANCE SCHEDULE

A good maintenance program is the key to long machine life. Follow a regular schedule of inspection and servicing, based on operating hours. Keep an accurate logbook for maintenance, servicing and operating hours. Use the factory recommended Periodic Maintenance schedule (based on favorable operating conditions) to serve as a guide to get long and efficient machine life. Regular service periods are recommended for normal service and operating conditions. For engine maintenance, refer to the engine manual where a detailed description of service instructions is given. For continuous duty, extreme temperature, etc., service more frequently. Neglecting routine maintenance can result in machine failure or permanent damage.

WARNING

DO NOT REMOVE CAPS, PLUGS OR OTHER COMPONENTS WHEN COMPRESSOR IS RUNNING OR PRESSURIZED. SEVERE PERSONAL INJURY MAY RESULT. STOP COMPRESSOR AND RELIEVE ALL INTERNAL PRESSURE BEFORE DOING SO.

4.16 DAILY OPERATION

Prior to starting the machine, it is necessary to check the oil level in the sump. Should the level be low, add the necessary amount. If the addition of oil become too frequent, a simple problem may have developed which is causing this excessive loss. See the troubleshooting section under Excessive Oil Consumption for a probable cause and remedy. Also check the linkage prior to starting.

NOTE: the radiator and engine cooling system should be drained and flushed every two years. Replace the coolant with a mixture of 50% ethylene glycol and 50% water. Do not use a leak sealing type of antifreeze. Should a 100% water solution be used, a rust inhibitor must be added.

After a routine start has been made, observe the instrument panel gauges. After the machine has warmed up, it its recommended that general check on the overall machine and instrument panel be made to assure the compressor is running properly. Also check the air filter maintenance indicator (if supplied). Should the indicators show red, clean or replace the elements immediately. (See engine manual.)

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P/N: 307271

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Contents Serial Number Model Number 06/17/2008 MCM Omega ToolPage Table of Contents Page OWNER’S Responsibility IntroductionAIR Compressor Safety Precautions Tampering with Noise Control System Prohibited User ModificationCompressor USE and Compressed AIR SafetyParking Before Starting the CompressorLifting ServicingRotary Compressor Components DescriptionIntroduction Engine Components Frame ChassisEnclosure Instrument Panel DoorOperation Starting ProcedureEmergency Shutdown Procedure Routine Shutdown Procedure15 P/N MaintenanceEngine Fuel Specifications Cold Weather FuelMixtures Engine Cooling SpecificationsOIL Filter Replacement Engine OIL and FilterCoolant Level Radiator Pressure CAPRadiator Compressor OILCompressor OIL Specifications 19 P/N Compressor OIL FilterElement Inspection Compressor & Engine AIR Filter MaintenanceElement Replacement Compressor OIL Thermostatic Valve Belts & Belt AdjustmentCleaning Oilthermostat Separator Element ReplacementIdle Speed Adjustment Procedures CONTROLS-OPERATION and AdjustmentsAdjustment Instruments BatteryPressure Regulator Adjustment Rated Speed AdjustmentDaily Operation Maintenance Schedule25 P/N Maintenance Schedule ChartCompressor AIR Filter Element Procedure for Ordering Parts27 P/N TroubleshootingTroubleshooting Symptom Cause Remedy Troubleshooting Chart29 P/N Clean or replace the element 31 P/N WarrantyBoss INDUSTRIES, INC Genesis Drive LAPORTE, Summary of Main Warranty Provisions 33 P/N WARRANTY/RETURN Goods InstructionsWarranty Claims Preparation of Part Return Return or Warranty Claims Filing ProceduresDamage in Transit General35 P/N Screw Compressor AIR-END Exchange ProgramPage 37 P/N Section Assembly DrawingsCoolers & PARTS, Omega 185-210 DUS Frame & PARTS, Omega 185-210 DUSEngine & PARTS, Omega 185-210 DUS Compressor & PARTS, Omega 185-210 DUSREV Description Date ENG Revision History 39 P/NSENDER, Coolant Temperature 3/8 BRACKET,ASSY ENG. AIR CleanerSWITCH, Press 18# N.O /8MNPT SWITCH, Temp 220 F NC Gold Contacts41 P/N 307271 RELIEF, 1/2 NPT 175 PSI CONNECTOR, 1 Mjic X 1 MnptCONNECTOR, Male 1/4 T X 1/4 D CONNECTOR, 1/4 Mnpt X 1/4 Tube 200PSI DEGVALVE, Service 1 X 3/4-Y Vented BRACKET, Battery Hold DownBOLT, Battery Hold Down BATTERY, 12VOLT 650CCA aLA PORTE, 45 P/NWASHER, Flat Wide 1/4 SS PANEL, DUS Rear AccessPANEL, DUS OIL Fill Access Latch ADJ Lever C2-33-3547 P/N John Deere 4045 DF Engine
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