Omega Engineering 185-210 DUS, JD 4045 manual Table of Contents

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	TABLE OF CONTENTS
INTRODUCTION		6
SECTION 1 SAFETY		9
1.1	PARKING	9
1.2	BEFORE STARTING THE COMPRESSOR	9
1.3	COMPRESSOR USE AND COMPRESSED AIR	9
1.4	SERVICING	10
1.5	LIFTING	10
SECTION 2 DESCRIPTION		11
2.1	INTRODUCTION	11
2.2	ROTARY COMPRESSOR COMPONENTS	11
2.3	ENGINE COMPONENTS	12
2.4	CHASSIS	13
2.5	ENCLOSURE	13
2.6	INSTRUMENT PANEL DOOR	13
SECTION 3 OPERATION		14
3.1	START UP PREPARATION	14
3.2	STARTING PROCEDURE	14
3.3	EMERGENCY SHUTDOWN PROCEDURE	14
3.4	ROUTINE SHUTDOWN PROCEDURE	14
SECTION 4 MAINTENANCE		15
4.1	ENGINE FUEL SPECIFICATIONS	15
4.2	ENGINE OIL AND FILTER	16
4.3	ENGINE COOLING SPECIFICATIONS	16
4.4	FAN	17
4.5	RADIATOR PRESSURE CAP	17
4.6	RADIATOR	17
4.7	COMPRESSOR OIL	17
4.8	COMPRESSOR & ENGINE AIR FILTER MAINTENANCE	20
4.9	COMPRESSOR OIL THERMOSTATIC VALVE	21
4.10 COMPRESSOR AIR/OIL SEPARATOR		21
4.11 BELTS & BELT ADJUSTMENT		21
4.12 CONTROLS-OPERATION AND ADJUSTMENTS		22
4.13	INSTRUMENTS	23
4.14	BATTERY	23
4.15 MAINTENANCE SCHEDULE		24
4.16 DAILY OPERATION		24
4.17 MAINTENANCE SCHEDULE CHART		25
4.18 RECOMMENDED SPARE PARTS LIST		26
4.19 PROCEDURE FOR ORDERING PARTS		26
SECTION 5 TROUBLESHOOTING		27
5.1	TROUBLESHOOTING	27
5.2	TROUBLESHOOTING CHART	28
WARRANTY		31
SECTION 6 ASSEMBLY_DRAWINGS		37

4 P/N: 307271

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Contents Serial Number Model Number 06/17/2008 MCM Omega ToolPage Table of Contents Page OWNER’S Responsibility IntroductionAIR Compressor Safety Precautions Tampering with Noise Control System Prohibited User ModificationCompressor USE and Compressed AIR SafetyParking Before Starting the CompressorLifting ServicingDescription IntroductionRotary Compressor Components Engine Components Frame ChassisEnclosure Instrument Panel DoorOperation Starting ProcedureEmergency Shutdown Procedure Routine Shutdown Procedure15 P/N MaintenanceEngine Fuel Specifications Cold Weather FuelMixtures Engine Cooling SpecificationsOIL Filter Replacement Engine OIL and FilterCoolant Level Radiator Pressure CAPRadiator Compressor OILCompressor OIL Specifications 19 P/N Compressor OIL FilterCompressor & Engine AIR Filter Maintenance Element ReplacementElement Inspection Compressor OIL Thermostatic Valve Belts & Belt AdjustmentCleaning Oilthermostat Separator Element ReplacementCONTROLS-OPERATION and Adjustments AdjustmentIdle Speed Adjustment Procedures Instruments BatteryPressure Regulator Adjustment Rated Speed AdjustmentDaily Operation Maintenance Schedule25 P/N Maintenance Schedule ChartCompressor AIR Filter Element Procedure for Ordering PartsTroubleshooting Troubleshooting27 P/N Symptom Cause Remedy Troubleshooting Chart29 P/N Clean or replace the element Warranty Boss INDUSTRIES, INC Genesis Drive LAPORTE,31 P/N Summary of Main Warranty Provisions 33 P/N WARRANTY/RETURN Goods InstructionsWarranty Claims Preparation of Part Return Return or Warranty Claims Filing ProceduresDamage in Transit General35 P/N Screw Compressor AIR-END Exchange ProgramPage 37 P/N Section Assembly DrawingsCoolers & PARTS, Omega 185-210 DUS Frame & PARTS, Omega 185-210 DUSEngine & PARTS, Omega 185-210 DUS Compressor & PARTS, Omega 185-210 DUSREV Description Date ENG Revision History 39 P/NSENDER, Coolant Temperature 3/8 BRACKET,ASSY ENG. AIR CleanerSWITCH, Press 18# N.O /8MNPT SWITCH, Temp 220 F NC Gold Contacts41 P/N 307271 RELIEF, 1/2 NPT 175 PSI CONNECTOR, 1 Mjic X 1 MnptCONNECTOR, Male 1/4 T X 1/4 D CONNECTOR, 1/4 Mnpt X 1/4 Tube 200PSI DEGVALVE, Service 1 X 3/4-Y Vented BRACKET, Battery Hold DownBOLT, Battery Hold Down BATTERY, 12VOLT 650CCA aLA PORTE, 45 P/NWASHER, Flat Wide 1/4 SS PANEL, DUS Rear AccessPANEL, DUS OIL Fill Access Latch ADJ Lever C2-33-3547 P/N John Deere 4045 DF Engine