Omega Engineering JD 4045, 185-210 DUS manual 45 P/N, La Porte

Page 44

4

D

 

3

 

2

1

 

 

 

Parts List

 

ITEM

QTY

PART NUMBER

DESCRIPTION

 

1

1

304024

KIT, HOSE 1 1/2 X 60 2-CRIMP ST. W SLEEVE

 

2

1

300071-200

ELBOW, RUBBER 2

 

3

6

304785-075

FITTING, HOSE 3/4" AEROQUIP CRIMP JIC SWIVEL STR FEMALE

4

2

304784-075

FITTING, HOSE 90 DEG 3/4 AEROQUIP CRIMP JIC FEMALE

 

5

2

304785-100

FITTING, HOSE 1" AEROQUIP CRIMP JIC SWIVEL STR FEMALE

6

1

301786-300

CLAMP, AIR INLET 3" KFLEX

 

7

2 FT

304783-100

HOSE, AEROQUIP FC350 1"

 

8

1

120-65471

HOSE,RADIATOR 1 3/4 ID X 23 1/2

 

9

4

120-11555

CLAMP,HOSE #28 B28H

 

10

1

303823

TUBE, LOWER RAD 2" OD X 5" LG

 

11

2

120-11563

CLAMP,HOSE B32H

 

12

1

302907

HOSE, RAD 2 ID X 24 FLEX

 

13

21 FT

301960-025

TUBE, PARAFLEX 1/4 OD X .040 WALL X FT NYLON NATURAL (REV 0)

14

23 FT

304783-075

HOSE, AEROQUIP FC350 3/4"

 

15 18 1/2 FT 89034176

TUBE, AIR BRAKE 1/2

 

D

45 P/N: 307271

C

C

NOTE:-

A)26" OF 304783-075 HOSE, 1 OF 304785-075 & 1OF 304784-075 FITTINGS CONNECTS AIREND TO BOTTOM OF TEE ON THERMOVALVE PORTS H TO B.

B)84" OF 304783-075 HOSE 2 OF 304785-075 FITTINGS CONNECTS COOLER TO TEE ON THERMOVALVE PORTS B TO R.

B

C) 105" OF 304783-075 HOSE, 2 OF 304785-075 FITTINGS CONNECTS COOLER TO THERMOVALVE PORTS C TO Q.

 

 

 

B

D) 53" OF 304783-075 HOSE, 2 OF 304785-075 FITTINGS CONNECTS SUMP TANK TO OIL FILTER HEAD PORTS W TO X.

 

 

 

 

 

 

 

 

 

E) 22" OF 304783-100 HOSE, 2 OF 304785-100 FITTINGS CONNECTS MINIMUM PRESSURE VALVE TO SERVICE VALVE PORTS M TO U.

 

 

 

F) 1 OF 304024 COMPRESSOR DISCHARGE TO SUMP TANK PORTS G TO J.

 

 

 

 

 

 

 

 

 

G) 2 FT OF 301960-025 SUMP SCAVENGE TO COMPRESSOR OIL RETURN PORTS L TO F.

 

 

 

 

 

 

 

 

H) 2 FT OF 301960-025 SUMP REG. TO START VALVE PORTS K TO S.

 

 

 

 

 

 

 

 

 

I) 4 FT OF 301960-025 SUMP REG. TO AIR PRESSURE GAUGE PORTS N TO V.

 

 

 

 

 

 

 

 

 

J) 3 1/2 FT OF 301960-025 START VALVE TO SUMP PORTS T TO N.

 

 

 

 

 

 

 

 

 

K) 2 1/2 FT OF 301960-025 SUMP TEE TO INLET VALVE TEE PORTS K TO D.

 

 

 

 

 

 

 

 

 

L) 5 FT OF 301960-025 INLET VALVE TEE TO SPEED CYLINDER PORTS D TO A.

 

 

 

 

 

 

 

 

 

M) 1 1/2 FT OF 301960-025 BLOWDOWN TO INLET VALVE PORTS P TO E.

 

 

 

 

 

 

 

 

 

 

 

 

Rev. Num. Rev. Date Released For

 

EN Num.

 

 

DO NOT SCALE

 

THIS DRAWING AND ALL

DRAWN

2/8/2008

 

R

BOSS INDUSTRIES

 

A

TOLERANCES

 

MCM

 

 

A

UNLESS NOTED

 

INFORMATION THEREIN IS

CHECKED

 

 

 

1761 GENESIS DR.

MACHINED SURFACES

THE PROPERTY OF BOSS

 

 

 

 

LA PORTE, IN 46350

 

NOMINAL DIM.

 

INDUSTRIES, INC., IS CON-

 

 

TITLE

 

 

 

0.000 TO 1.000

`.010

FIDENTIAL AND MUST NOT

 

 

 

 

 

 

1.001 TO 5.000

`.015

BEMADE PUBLIC OR

 

 

 

 

 

 

 

COPIED. IT IS LOANED

 

 

 

 

 

 

 

 

 

 

 

HOSE SYSTEM & PARTS, OMEGA 185-210 DUS

 

 

5.001 TO 10.000

`.020

SUBJECT TO RETURN UPON PATH

 

 

 

10.001 & OVER

`.025

DEMAND, IS NOT TO BE

G:\Inventor 9.0\ 100K-200K SUB BILL

 

 

 

 

 

UNMACHINED SURFACES

USED DIRECTLY OR IN-

MATERIAL

 

SIZE

DWG NO

REV

 

 

 

 

DIRECTLY IN ANYWAY DE-

 

 

 

 

FRACTIONAL

`1/16

TRIMENTIAL TO THE IN-

 

 

C

100639-999

0

 

 

DECIMAL

`.03

TEREST OF BOSS INDUS-

 

 

 

 

ANGULAR

`1~

TRIES, INC.

 

 

SCALE

 

SHEET 1 OF 1

 

 

 

 

 

 

 

1=4

 

 

4

3

2

1

Image 44
Contents Omega Tool Serial Number Model Number 06/17/2008 MCMPage Table of Contents Page Introduction OWNER’S ResponsibilityAIR Compressor Safety Precautions User Modification Tampering with Noise Control System ProhibitedSafety ParkingBefore Starting the Compressor Compressor USE and Compressed AIRServicing LiftingRotary Compressor Components DescriptionIntroduction Engine Components Chassis EnclosureInstrument Panel Door FrameStarting Procedure Emergency Shutdown ProcedureRoutine Shutdown Procedure OperationMaintenance Engine Fuel SpecificationsCold Weather Fuel 15 P/NEngine Cooling Specifications OIL Filter ReplacementEngine OIL and Filter MixturesRadiator Pressure CAP RadiatorCompressor OIL Coolant LevelCompressor OIL Specifications Compressor OIL Filter 19 P/NElement Inspection Compressor & Engine AIR Filter MaintenanceElement Replacement Belts & Belt Adjustment Cleaning OilthermostatSeparator Element Replacement Compressor OIL Thermostatic ValveIdle Speed Adjustment Procedures CONTROLS-OPERATION and AdjustmentsAdjustment Battery Pressure Regulator AdjustmentRated Speed Adjustment InstrumentsMaintenance Schedule Daily OperationMaintenance Schedule Chart 25 P/NProcedure for Ordering Parts Compressor AIR Filter Element27 P/N TroubleshootingTroubleshooting Troubleshooting Chart Symptom Cause Remedy29 P/N Clean or replace the element 31 P/N WarrantyBoss INDUSTRIES, INC Genesis Drive LAPORTE, Summary of Main Warranty Provisions WARRANTY/RETURN Goods Instructions Warranty Claims Preparation of Part ReturnReturn or Warranty Claims Filing Procedures 33 P/NGeneral Damage in TransitScrew Compressor AIR-END Exchange Program 35 P/NPage Section Assembly Drawings 37 P/NFrame & PARTS, Omega 185-210 DUS Engine & PARTS, Omega 185-210 DUSCompressor & PARTS, Omega 185-210 DUS Coolers & PARTS, Omega 185-210 DUS39 P/N REV Description Date ENG Revision HistoryBRACKET,ASSY ENG. AIR Cleaner SWITCH, Press 18# N.O /8MNPTSWITCH, Temp 220 F NC Gold Contacts SENDER, Coolant Temperature 3/841 P/N 307271 CONNECTOR, 1 Mjic X 1 Mnpt CONNECTOR, Male 1/4 T X 1/4 DCONNECTOR, 1/4 Mnpt X 1/4 Tube 200PSI DEG RELIEF, 1/2 NPT 175 PSIBRACKET, Battery Hold Down BOLT, Battery Hold DownBATTERY, 12VOLT 650CCA a VALVE, Service 1 X 3/4-Y Vented45 P/N LA PORTE,PANEL, DUS Rear Access PANEL, DUS OIL Fill AccessLatch ADJ Lever C2-33-35 WASHER, Flat Wide 1/4 SS47 P/N John Deere 4045 DF Engine