Omega Engineering 185-210 DUS, JD 4045 manual Introduction, OWNER’S Responsibility

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INTRODUCTION

OWNER’S RESPONSIBILITY

Your new Boss air compressor was engineered, built and tested to ensure the user both dependable and economical service. This compressor has also been certified as conforming to the applicable Noise Emission standards of the Environmental Protection Agency.

Continuation of this unit’s performance depends upon the care it receives during use. Therefore, operation and maintenance procedures described in this manual should be followed carefully. The operator and service personnel responsible for the care of this unit should be thoroughly familiar with this information.

It is the owner’s and/or operator’s responsibility to perform all safety checks and to ensure that all lubrication, maintenance instruction and recommended practices are followed for safe operation. If disassembly or replacement is required, particularly of internal parts, we recommend the owner see his dealer and not attempt the repair himself.

It is owner’s responsibility to ensure that the preventive maintenance program is followed at the recommended intervals. Proper care and service will assure long service life with a minimum of problems and operating expenses.

We recommend that the owner and operator be thoroughly familiar with the contents of the manual.

If you encounter difficulties which you cannot diagnose our service personnel are prepared to help you. Our toll free number is 1-800-635-6587. Outside the continental United States and Canada our number is 219-324-7776.

The model and serial number information is requested on all correspondence. This information can be found on the Model Number Identification Plate. The information contained on the identification plate should be transferred to the cover page of the manual for future reference.

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P/N: 307271

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Contents Serial Number Model Number 06/17/2008 MCM Omega ToolPage Table of Contents Page OWNER’S Responsibility IntroductionAIR Compressor Safety Precautions Tampering with Noise Control System Prohibited User ModificationParking SafetyBefore Starting the Compressor Compressor USE and Compressed AIRLifting ServicingRotary Compressor Components DescriptionIntroduction Engine Components Enclosure ChassisInstrument Panel Door FrameEmergency Shutdown Procedure Starting ProcedureRoutine Shutdown Procedure OperationEngine Fuel Specifications MaintenanceCold Weather Fuel 15 P/NOIL Filter Replacement Engine Cooling SpecificationsEngine OIL and Filter MixturesRadiator Radiator Pressure CAPCompressor OIL Coolant LevelCompressor OIL Specifications 19 P/N Compressor OIL FilterElement Inspection Compressor & Engine AIR Filter MaintenanceElement Replacement Cleaning Oilthermostat Belts & Belt AdjustmentSeparator Element Replacement Compressor OIL Thermostatic ValveIdle Speed Adjustment Procedures CONTROLS-OPERATION and AdjustmentsAdjustment Pressure Regulator Adjustment BatteryRated Speed Adjustment InstrumentsDaily Operation Maintenance Schedule25 P/N Maintenance Schedule ChartCompressor AIR Filter Element Procedure for Ordering Parts27 P/N TroubleshootingTroubleshooting Symptom Cause Remedy Troubleshooting Chart29 P/N Clean or replace the element 31 P/N WarrantyBoss INDUSTRIES, INC Genesis Drive LAPORTE, Summary of Main Warranty Provisions Warranty Claims Preparation of Part Return WARRANTY/RETURN Goods InstructionsReturn or Warranty Claims Filing Procedures 33 P/NDamage in Transit General35 P/N Screw Compressor AIR-END Exchange ProgramPage 37 P/N Section Assembly DrawingsEngine & PARTS, Omega 185-210 DUS Frame & PARTS, Omega 185-210 DUSCompressor & PARTS, Omega 185-210 DUS Coolers & PARTS, Omega 185-210 DUSREV Description Date ENG Revision History 39 P/NSWITCH, Press 18# N.O /8MNPT BRACKET,ASSY ENG. AIR CleanerSWITCH, Temp 220 F NC Gold Contacts SENDER, Coolant Temperature 3/841 P/N 307271 CONNECTOR, Male 1/4 T X 1/4 D CONNECTOR, 1 Mjic X 1 MnptCONNECTOR, 1/4 Mnpt X 1/4 Tube 200PSI DEG RELIEF, 1/2 NPT 175 PSIBOLT, Battery Hold Down BRACKET, Battery Hold DownBATTERY, 12VOLT 650CCA a VALVE, Service 1 X 3/4-Y VentedLA PORTE, 45 P/NPANEL, DUS OIL Fill Access PANEL, DUS Rear AccessLatch ADJ Lever C2-33-35 WASHER, Flat Wide 1/4 SS47 P/N John Deere 4045 DF Engine