Omega Engineering FP-6000 Chapter Installation and Wiring, Location of Fitting, Sensor Position

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Chapter 2

Installation and Wiring

The linearity and accuracy of the FP-6000 Series sensor depend on predictable flow conditions in the pipe and proper location of the fitting. As with any insertion flow sensor, the pipe must be full and generally free of air pockets.

2.1 Location of Fitting

The sensor must be located in a free-flowing straight run of pipe. OMEGA recommends a minimum of 10 pipe diameters of straight pipe upstream and a minimum of 5 diameters down- stream to insure a fully developed flow profile. Any obstructions to the flow will require consider- ably longer straight runs. Figure 1 illustrates several common situations and recommended piping distances.

Figure 1

Sensor upstream/ downstream mounting requirements

Inlet

Outlet

2 x 90°

Inlet

Outlet

Flange

 

Elbow

 

 

10 X I.D.

5 X I.D.

25 X D

 

5 X I.D.

 

 

2 x 90° Elbow

 

 

Reducer

 

3 dimensions

 

 

 

 

 

 

15 X I.D.

5 X I.D.

40 X I.D.

 

5 X I.D.

90° Elbow

 

Valve/Gate

 

 

20 X I.D.

5 X I.D.

50 X I.D.

 

5 X I.D.

2.2 Sensor Position

When installing the sensor in a horizontal pipe run the optimum position is at 0° or 180°, assuming the line is always full and contains no solids.

Air pockets or sediment in the line will disturb the rotation of the paddlewheel, causing inaccuracy in the calibration. Installing the sensor at an angle

2

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Contents User’s Guide Servicing Europe Servicing North AmericaFor immediate technical or application assistance Table of Contents Page Important Safety Information Warranty Record Type Omega FP-6000 SeriesTheory of Operation Chapter IntroductionDescription Sensor Position Chapter Installation and WiringLocation of Fitting Sensor Wiring +30Standard Fitting Installation Hardware, Standard SensorHardware, Hot-Tap Sensor 11/4 in mm diameter drill Pipe thread sealant Tape measureThread brass sensor nut into pipe fitting Hot-Tap Fitting InstallationRemove brass sensor nut from sensor Calculating the H Dimension Wall ThicknessRecord your pipes H dimension for future reference Hot-Tap Sensor = 15.00 pipe wall thickness 0.10 X I.DStandard Installation Sensor flange Alignment rod Direction of flow Thread one jam nut and lower hex nut onto Hot-Tap InstallationStep Make sure the bleed valve is closed full clockwise position Direction of flowUsing the Hot-Tap Installation Tool Protector plate Installation tool shaft Upper hex nuts Chapter Standard Sensor RemovalHot-Tap Sensor Removal Into the port to prevent damageCap nuts Installation tool Replacement Parts Chapter Maintenance and Replacement PartsMaintenance Rotor Replacement Procedure Dimensions Dimensions for Standard SensorsWrought Steel Pipe Per Ansi Conversion Stainless Steel Pipe Per Ansi B36.19 Mm = inchesDimensions for Hot-Tap Sensors Factors Stainless Steel GPM/HZ LPM/HZFactors Wrought Steel Factors Plastic Pipe GPM/HZ LPM/HZSpecifications General DataSpecifications WARRANTY/DISCLAIMER OMEGA…Of Course