Omega Engineering FP-6000 manual Chapter Introduction, Description, Theory of Operation

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This manual contains description, specifications and instruction for the installation, removal, and operation of the OMEGA FP-6000 Series Adjustable Brass Flow Sensor. Please read the manual thoroughly. If you require further assistance, please contact your OMEGA dealer.

Chapter 1

Introduction

1.1 Description

The FP-6000 Series is an insertion flow sensor used to measure the flow velocity of fluids through process pipes. The sensor insertion depth is adjustable, allowing installation into metal pipes ranging from 11/2 to 24 inches in diameter (11/2 to 36 in. for Hot-Tap). The Hot-Tap version enables installation in active pipes, reducing downtime to a minimum. Wetted parts include C36000 brass, CD4MCu steel, tungsten steel, Fluoroloy B, and Viton®.

The FP-6000 Series mounts on the pipe through any standard 11/2 inch female pipe fitting. The unit comes equipped with standard NPT threads or optional ISO 7/1-R 11/2 threads.

1.2 Theory of Operation

Liquid flowing through a process pipe rotates the sensor paddlewheel. An AC frequency is induced into the sensor coil which is proportional to the fluid velocity in amplitude and frequency. The AC signal is then input to a control instrument where the frequency is converted to engineering units and used to display flow rate and control external devices.

Fluid

Flow

Patented open-cell rotor design provides a linear AC output over a wider velocity range.

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Contents User’s Guide For immediate technical or application assistance Servicing North AmericaServicing Europe Table of Contents Page Important Safety Information Type Omega FP-6000 Series Warranty RecordDescription Chapter IntroductionTheory of Operation Location of Fitting Chapter Installation and WiringSensor Position +30 Sensor Wiring11/4 in mm diameter drill Pipe thread sealant Tape measure Standard Fitting InstallationHardware, Standard Sensor Hardware, Hot-Tap SensorRemove brass sensor nut from sensor Hot-Tap Fitting InstallationThread brass sensor nut into pipe fitting Wall Thickness Calculating the H DimensionHot-Tap Sensor = 15.00 pipe wall thickness 0.10 X I.D Record your pipes H dimension for future referenceStandard Installation Sensor flange Alignment rod Direction of flow Step Hot-Tap InstallationThread one jam nut and lower hex nut onto Direction of flow Make sure the bleed valve is closed full clockwise positionUsing the Hot-Tap Installation Tool Protector plate Installation tool shaft Upper hex nuts Into the port to prevent damage ChapterStandard Sensor Removal Hot-Tap Sensor RemovalCap nuts Installation tool Maintenance Chapter Maintenance and Replacement PartsReplacement Parts Rotor Replacement Procedure Conversion Stainless Steel Pipe Per Ansi B36.19 Mm = inches DimensionsDimensions for Standard Sensors Wrought Steel Pipe Per AnsiDimensions for Hot-Tap Sensors GPM/HZ LPM/HZ Factors Stainless SteelFactors Wrought Steel GPM/HZ LPM/HZ Factors Plastic PipeGeneral Data SpecificationsSpecifications WARRANTY/DISCLAIMER OMEGA…Of Course