AQUAZONE™
with PURON® Refrigerant
Installation, Start-Up, and
Service Instructions
CONTENTS
Page
SAFETY CONSIDERATIONS . . . . . . . . . . . . . . . . . . .1,2
GENERAL . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2
INSTALLATION . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Step 1 — Check Jobsite . . . . . . . . . . . . . . . . . . . . . . . . 2
Step 2 — Check Unit . . . . . . . . . . . . . . . . . . . . . . . . . . . 2
•STORAGE
•PROTECTION
•INSPECT UNIT
Step 3 — Locate Unit. . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3 Step 4 — Mount the Unit . . . . . . . . . . . . . . . . . . . . . . . . . 8 Step 5 — Install Condensate Drain . . . . . . . . . . . . . . . 8 Step 6 — Make Piping Connections . . . . . . . . . . . . . . 8
•WATER LOOP APPLICATIONS
•
•
Step 7 — Connect Electrical Wiring . . . . . . . . . . . . . . 9
•SUPPLY VOLTAGE
•
•BLOWER SELECTION
Step 8 — Connect Low Voltage Wiring . . . . . . . . . . 34
•THERMOSTAT CONNECTIONS
•WATER FREEZE PROTECTION
•AIR COIL FREEZE PROTECTION
•ACCESSORY CONNECTIONS
•WATER SOLENOID VALVES
FIELD SELECTABLE INPUTS . . . . . . . . . . . . . . . .35,36
Complete C Control Jumper Settings. . . . . . . . . . . 35
Complete C Control DIP Switches. . . . . . . . . . . . . . 35
Deluxe D Control Jumper Settings . . . . . . . . . . . . . 35
Deluxe D Control DIP Switches . . . . . . . . . . . . . . . . 35
Deluxe D Control Accessory Relay
Configurations. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 36
Water Valve (Slow Opening) . . . . . . . . . . . . . . . . . . . 36
Ground Coupled, Closed Loop and Plateframe Heat Exchanger Well Systems . . . . . . . . . . . . . . . . 40
OPERATION. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Page
Units with Aquazone™ Complete C Control . . . . . 40 Units with Aquazone Deluxe D Control . . . . . . . . . . 40 Units with WSHP Open Protocol . . . . . . . . . . . . . . . . 40
SYSTEM TEST . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Test Mode . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 43
Retry Mode. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 43
Aquazone Deluxe D Control LED Indicators . . . . . 45
WSHP Open Test Mode. . . . . . . . . . . . . . . . . . . . . . . . . . 45
SERVICE . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .45,46
Filters . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 45
Water Coil . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 45
Condensate Drain Pans . . . . . . . . . . . . . . . . . . . . . . . . . 45
Refrigerant System. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 45
Condensate Drain Cleaning . . . . . . . . . . . . . . . . . . . . . 45
Air Coil Cleaning . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 45
Condenser Cleaning . . . . . . . . . . . . . . . . . . . . . . . . . . . . 45
Checking System Charge . . . . . . . . . . . . . . . . . . . . . . . 46
Refrigerant Charging. . . . . . . . . . . . . . . . . . . . . . . . . . . . 46
Air Coil Fan Motor Removal . . . . . . . . . . . . . . . . . . . . . 46
Replacing the WSHP Open Controller’s
Battery . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 46
TROUBLESHOOTING . . . . . . . . . . . . . . . . . . . . . . . .
Thermistor . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 47
Control Sensors. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 47
APPENDIX A — WSHP OPEN SCREEN CONFIGURATION . . . . . . . . . . . . . . . . . . . . . . . . . .
IMPORTANT: Read the entire instruction manual before starting installation.
SAFETY CONSIDERATIONS
Installation and servicing of
Untrained personnel can perform basic maintenance func- tions of cleaning coils and filters and replacing filters. All other operations should be performed by trained service personnel. When working on
Improper installation, adjustment, alteration, service, main- tenance, or use can cause explosion, fire, electrical shock or other conditions which may cause personal injury or property damage. Consult a qualified installer, service agency, or your distributor or branch for information or assistance. The qualified installer or agency must use
Manufacturer reserves the right to discontinue, or change at any time, specifications or designs without notice and without incurring obligations.
Catalog No. | Printed in U.S.A. | Form | Pg 1 | Replaces: New |