Carrier 50RTP03-20 specifications Contents, Safety Considerations

Page 1

AQUAZONE™ 50RTP03-20 Rooftop Water Source Heat Pumps

with PURON® Refrigerant (R-410A)

Installation, Start-Up, and

Service Instructions

CONTENTS

Page

SAFETY CONSIDERATIONS . . . . . . . . . . . . . . . . . . .1,2

GENERAL . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2

INSTALLATION . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-34

Step 1 — Check Jobsite . . . . . . . . . . . . . . . . . . . . . . . . 2

Step 2 — Check Unit . . . . . . . . . . . . . . . . . . . . . . . . . . . 2

STORAGE

PROTECTION

INSPECT UNIT

Step 3 — Locate Unit. . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3 Step 4 — Mount the Unit . . . . . . . . . . . . . . . . . . . . . . . . . 8 Step 5 — Install Condensate Drain . . . . . . . . . . . . . . . 8 Step 6 — Make Piping Connections . . . . . . . . . . . . . . 8

WATER LOOP APPLICATIONS

GROUND-WATER APPLICATIONS

GROUND-LOOP APPLICATIONS

Step 7 — Connect Electrical Wiring . . . . . . . . . . . . . . 9

SUPPLY VOLTAGE

208-VOLT OPERATION

BLOWER SELECTION

Step 8 — Connect Low Voltage Wiring . . . . . . . . . . 34

THERMOSTAT CONNECTIONS

WATER FREEZE PROTECTION

AIR COIL FREEZE PROTECTION

ACCESSORY CONNECTIONS

WATER SOLENOID VALVES

PRE-START-UP . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 35 System Checkout . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 35

FIELD SELECTABLE INPUTS . . . . . . . . . . . . . . . .35,36

Complete C Control Jumper Settings. . . . . . . . . . . 35

Complete C Control DIP Switches. . . . . . . . . . . . . . 35

Deluxe D Control Jumper Settings . . . . . . . . . . . . . 35

Deluxe D Control DIP Switches . . . . . . . . . . . . . . . . 35

Deluxe D Control Accessory Relay

Configurations. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 36

Water Valve (Slow Opening) . . . . . . . . . . . . . . . . . . . 36

Outside-Air Damper (OAD) . . . . . . . . . . . . . . . . . . . . 36

START-UP . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 36-40 Operating Limits . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 37 Scroll Compressor Rotation. . . . . . . . . . . . . . . . . . . . . 37 Unit Start-Up Cooling Mode . . . . . . . . . . . . . . . . . . . . . 37 Unit Start-Up Heating Mode . . . . . . . . . . . . . . . . . . . . . 37 Unit Start-Up with WHSP Open Controls . . . . . . . . 38 Flow Regulation. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 39 System Claening and Flushing . . . . . . . . . . . . . . . . . . 39 Antifreeze . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 39 Cooling Tower/Boiler Systems . . . . . . . . . . . . . . . . . . 40

Ground Coupled, Closed Loop and Plateframe Heat Exchanger Well Systems . . . . . . . . . . . . . . . . 40

OPERATION. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 40-43 Power Up Mode . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 40

Page

Units with Aquazone™ Complete C Control . . . . . 40 Units with Aquazone Deluxe D Control . . . . . . . . . . 40 Units with WSHP Open Protocol . . . . . . . . . . . . . . . . 40

SYSTEM TEST . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 43-45

Test Mode . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 43

Retry Mode. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 43

Aquazone Deluxe D Control LED Indicators . . . . . 45

WSHP Open Test Mode. . . . . . . . . . . . . . . . . . . . . . . . . . 45

SERVICE . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .45,46

Filters . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 45

Water Coil . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 45

Condensate Drain Pans . . . . . . . . . . . . . . . . . . . . . . . . . 45

Refrigerant System. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 45

Condensate Drain Cleaning . . . . . . . . . . . . . . . . . . . . . 45

Air Coil Cleaning . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 45

Condenser Cleaning . . . . . . . . . . . . . . . . . . . . . . . . . . . . 45

Checking System Charge . . . . . . . . . . . . . . . . . . . . . . . 46

Refrigerant Charging. . . . . . . . . . . . . . . . . . . . . . . . . . . . 46

Air Coil Fan Motor Removal . . . . . . . . . . . . . . . . . . . . . 46

Replacing the WSHP Open Controller’s

Battery . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 46

TROUBLESHOOTING . . . . . . . . . . . . . . . . . . . . . . . . 47-49

Thermistor . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 47

Control Sensors. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 47

APPENDIX A — WSHP OPEN SCREEN CONFIGURATION . . . . . . . . . . . . . . . . . . . . . . . . . . 50-55

START-UP CHECKLIST . . . . . . . . . . . . . . . . . . CL-1, CL-2

IMPORTANT: Read the entire instruction manual before starting installation.

SAFETY CONSIDERATIONS

Installation and servicing of air-conditioning equipment can be hazardous due to system pressure and electrical compo- nents. Only trained and qualified service personnel should install, repair, or service air-conditioning equipment.

Untrained personnel can perform basic maintenance func- tions of cleaning coils and filters and replacing filters. All other operations should be performed by trained service personnel. When working on air-conditioning equipment, observe precau- tions in the literature, tags and labels attached to the unit, and other safety precautions that may apply.

Improper installation, adjustment, alteration, service, main- tenance, or use can cause explosion, fire, electrical shock or other conditions which may cause personal injury or property damage. Consult a qualified installer, service agency, or your distributor or branch for information or assistance. The qualified installer or agency must use factory-authorized kits or accessories when modifying this product. Refer to the individ- ual instructions packaged with the kits or accessories when installing.

Manufacturer reserves the right to discontinue, or change at any time, specifications or designs without notice and without incurring obligations.

Catalog No. 04-53500070-01

Printed in U.S.A.

Form 50RTP-1SI

Pg 1

7-10

Replaces: New

Image 1
Contents Safety Considerations ContentsGeneral InstallationPhysical Data Aquazone 50RTP03-20 Units Outside Air Water Condensate DimensionsIn/Out FPT Drain 03,04 12.57 x 18.95 x 11/4 10,12 11/2 In/Out FPT14,20 18.95 x 50RTP14,20 Unit Dimensions78.875 82.25 21.00 25.00 19.00 82.875 76.875 27.00 86.25 Return Air Transition Supply Air Transition Exterior50 RTP Install Condensate DrainWater Quality Guidelines Connect Electrical WiringFLA Hacr Electrical Data50RTP03 Blower Performance Data 50RTP04 Blower Performance Data 50RTP05 Blower Performance Data 50RTP06 Blower Performance Data 50RTP08 Blower Performance Data 3900 38004000 4100 50RTP10 Blower Performance Data4200 4400 43004500 460050RTP12 Blower Performance Data 6200 50RTP14 Blower Performance Data6600 64006800 700050RTP20 Blower Performance Data Rpm 940 956 976 996 1016 1036 1056 1076 1092 Turns Open 10,000ECR See legend and notes on 50RTP08-20 Units 50RTP03-06 UnitsHpwr A50-8557 Sizes Typical Control Wiring with Deluxe D and LON ControllerJ1 J8 J6J5AL1 A50 Units with Deluxe D and Wshp Open Multiple Protocol Controls Wshp Open Control Compressor-Stage Connect Low Voltage WiringReversing Valve Fan 24Vac Hot 24Vac Com Deluxe DDeluxe D Control Jumper Settings See Complete C Control Jumper Settings SeePRE-START-UP Field Selectable InputsDIP Switch Block S2 Accessory 2 Relay Options DIP Switch Block S2 Accessory 1 Relay OptionsUnit Start-Up Heating Mode Unit Start-Up Cooling ModeSTART-UP Operating LimitsBACview6 Display Interface Unit Start-Up with Wshp Open ControlsPage Operation Antifreeze Percentages by VolumeUnits with Aquazone Complete C Control Units with Aquazone Deluxe D ControlPage Auxiliary Modulating Hot Water/Steam Heating Reheat System Test Complete C Control LED Code Fault Descriptions Aquazone Deluxe D Control LED Indica ServiceAir Coil Fan Motor Removal Refrigerant ChargingReplacing the Wshp Open Controller’s Bat ’ to 4’FP1 and FP2 Thermistor Location TroubleshootingAir temperature out of range TroubleshootingReduced or no water flow Overcharged with refrigerantUnit Does Not Operate Alarm Status Appendix a Wshp Open Screen ConfigurationStatus SensorMaintenance Appendix a Wshp Open Screen ConfigurationSystem Settings ConfigurationSchedule Service Appendix a Wshp Screen Open ConfigurationTest Electronically Commutated Motor Configuration ServiceAlarm Page Page Copyright 2010 Carrier Corporation II. START-UP 50RTP START-UP ChecklistCooling Cycle Analysis Heating Cycle AnalysisAlong Dotted Line Catalog No Form 50RTP-1SI Pg CL-2 10A Replaces New