Carrier 50RTP03-20 Troubleshooting, Reduced or no water flow, Air temperature out of range

Page 48

Table 21 — Troubleshooting

FAULT

HEATING

COOLING

POSSIBLE CAUSE

SOLUTION

Main Power Problems

X

X

Green Status LED Off

Check line voltage circuit breaker and disconnect.

 

 

 

 

Check for line voltage between L1 and L2 on the contactor.

 

 

 

 

Check for 24 VAC between R and C on controller.

 

 

 

 

Check primary/secondary voltage on transformer.

HP Fault — Code 2

 

X

Reduced or no water flow in

Check pump operation or valve operation/setting.

High Pressure

 

 

cooling

 

 

 

Check water flow adjust to proper flow rate.

 

 

 

 

 

 

X

Water temperature out of

Bring water temperature within design parameters.

 

 

 

range in cooling

 

 

X

 

Reduced or no airflow in

Check for dirty air filter and clean or replace.

 

 

 

heating

 

 

 

 

Check fan motor operation and airflow restrictions.

 

 

 

 

 

 

 

 

Dirty air coil — construction dust etc.

 

 

 

 

External static too high. Check Tables 4-12.

 

X

 

Air temperature out of range

Bring return air temperature within design parameters.

 

 

 

in heating

 

 

X

X

Overcharged with refrigerant

Check superheat/subcooling vs typical operating condition.

 

X

X

Bad HP switch

Check switch continuity and operation. Replace.

LP/LOC Fault — Code 3

X

X

Insufficient charge

Check for refrigerant leaks.

Low Pressure/Loss of

 

 

 

 

X

 

Compressor pump down at

Check charge and start-up water flow.

Charge

 

 

 

start-up

 

 

 

 

 

FP1 Fault — Code 4

X

 

Reduced or no water flow in

Check pump operation or water valve operation/setting.

Water Freeze Protection

 

 

heating

 

 

 

Plugged strainer or filter. Clean or replace.

 

 

 

 

 

 

 

 

Check water flow adjust to proper flow rate.

 

X

 

Inadequate antifreeze level

Check antifreeze density with hydrometer.

 

X

 

Improper freeze protect set-

Clip JW2 jumper for antifreeze (10 F) use.

 

 

 

ting (30 F vs 10 F)

 

 

X

 

Water temperature out of

Bring water temperature within design parameters.

 

 

 

range

 

 

X

X

Bad thermistor

Check temperature and impedance correlation.

FP2 Fault — Code 5

 

X

Reduced or no airflow in

Check for dirty air filter and clean or replace.

Air Coil Freeze

 

 

cooling

 

 

 

Check fan motor operation and airflow restrictions.

Protection

 

 

 

 

 

 

External static too high. Check Tables 4-12.

 

 

 

 

 

 

X

Air temperature out of range

Too much cold vent air. Bring entering air temperature within

 

 

 

 

design parameters.

 

 

X

Improper freeze protect set-

Normal airside applications will require 30 F only.

 

 

 

ting (30 F vs 10 F)

 

 

X

X

Bad thermistor

Check temperature and impedance correlation.

Condensate Fault —

X

X

Blocked drain

Check for blockage and clean drain.

Code 6

 

 

 

 

X

X

Improper trap

Check trap dimensions and location ahead of vent.

 

 

 

X

Poor drainage

Check for piping slope away from unit.

 

 

 

 

Check slope of unit toward outlet.

 

 

 

 

Poor venting. Check vent location.

 

 

X

Moisture on sensor

Check for moisture shorting to air coil.

Over/Under Voltage —

X

X

Under voltage

Check power supply and 24 VAC voltage before and during operation.

Code 7

 

 

 

 

 

 

 

Check power supply wire size.

(Auto Resetting)

 

 

 

 

 

 

Check compressor starting.

 

 

 

 

 

 

 

 

Check 24 VAC and unit transformer tap for correct power supply voltage.

 

X

X

Over voltage

Check power supply voltage and 24 VAC before and during operation.

 

 

 

 

Check 24 VAC and unit transformer tap for correct power supply voltage.

Performance Monitor —

X

 

Heating mode FP2>125 F

Check for poor airflow or overcharged unit.

Code 8

 

 

 

 

 

X

Cooling mode FP1>125 F

Check for poor water flow or airflow.

 

 

 

 

 

OR FP2< 40 F

 

FP1 and FP2

X

 

FP1 temperature is higher

Swap FP1 and FP2 thermistors.

Thermistors — Code 9

 

 

than FP2 temperature

 

 

 

X

FP2 temperature is higher

Swap FP1 and FP2 thermistors.

 

 

 

than FP1 temperature

 

No Fault Code Shown

X

X

No compressor operation

See scroll compressor rotation section.

 

X

X

Compressor overload

Check and replace if necessary.

 

X

X

Control board

Reset power and check operation.

Unit Short Cycles

X

X

Dirty air filter

Check and clean air filter.

 

X

X

Unit in 'Test Mode'

Reset power or wait 20 minutes for auto exit.

 

X

X

Unit selection

Unit may be oversized for space. Check sizing for actual load of space.

 

X

X

Compressor overload

Check and replace if necessary.

Only Fan Runs

X

X

Thermostat position

Ensure thermostat set for heating or cooling operation.

 

X

X

Unit locked out

Check for lockout codes. Reset power.

 

X

X

Compressor overload

Check compressor overload. Replace if necessary.

 

X

X

Thermostat wiring

Check Y and W wiring at heat pump. Jumper Y and R for compressor

 

 

 

 

operation in Test mode.

LEGEND

 

 

 

 

RV — Reversing Valve

 

 

 

 

48

Image 48
Contents Contents Safety ConsiderationsInstallation GeneralPhysical Data Aquazone 50RTP03-20 Units Dimensions Outside Air Water CondensateIn/Out FPT Drain 03,04 12.57 x In/Out FPT 18.95 x 11/4 10,12 11/250RTP14,20 Unit Dimensions 14,20 18.95 xReturn Air Transition Supply Air Transition Exterior 78.875 82.25 21.00 25.00 19.00 82.875 76.875 27.00 86.25Install Condensate Drain 50 RTPConnect Electrical Wiring Water Quality GuidelinesElectrical Data FLA Hacr50RTP03 Blower Performance Data 50RTP04 Blower Performance Data 50RTP05 Blower Performance Data 50RTP06 Blower Performance Data 50RTP08 Blower Performance Data 3800 39004000 50RTP10 Blower Performance Data 41004200 4300 44004500 460050RTP12 Blower Performance Data 50RTP14 Blower Performance Data 62006400 66006800 700050RTP20 Blower Performance Data 10,000 Rpm 940 956 976 996 1016 1036 1056 1076 1092 Turns OpenECR See legend and notes on 50RTP03-06 Units 50RTP08-20 UnitsHpwr A50-8557 Typical Control Wiring with Deluxe D and LON Controller SizesJ6J5 J1 J8AL1 A50 Units with Deluxe D and Wshp Open Multiple Protocol Controls Wshp Open Control Connect Low Voltage Wiring Compressor-StageReversing Valve Fan 24Vac Hot 24Vac Com Deluxe DComplete C Control Jumper Settings See Deluxe D Control Jumper Settings SeePRE-START-UP Field Selectable InputsDIP Switch Block S2 Accessory 1 Relay Options DIP Switch Block S2 Accessory 2 Relay OptionsUnit Start-Up Cooling Mode Unit Start-Up Heating ModeSTART-UP Operating LimitsUnit Start-Up with Wshp Open Controls BACview6 Display InterfacePage Antifreeze Percentages by Volume OperationUnits with Aquazone Complete C Control Units with Aquazone Deluxe D ControlPage Auxiliary Modulating Hot Water/Steam Heating Reheat System Test Complete C Control LED Code Fault Descriptions Service Aquazone Deluxe D Control LED IndicaRefrigerant Charging Air Coil Fan Motor RemovalReplacing the Wshp Open Controller’s Bat ’ to 4’Troubleshooting FP1 and FP2 Thermistor LocationTroubleshooting Air temperature out of rangeReduced or no water flow Overcharged with refrigerantUnit Does Not Operate Appendix a Wshp Open Screen Configuration Alarm StatusStatus SensorAppendix a Wshp Open Screen Configuration MaintenanceSystem Settings ConfigurationSchedule Appendix a Wshp Screen Open Configuration ServiceTest Configuration Service Electronically Commutated MotorAlarm Page Page Copyright 2010 Carrier Corporation 50RTP START-UP Checklist II. START-UPHeating Cycle Analysis Cooling Cycle AnalysisAlong Dotted Line Catalog No Form 50RTP-1SI Pg CL-2 10A Replaces New