Atlas Air Compressor manual Skid Tank-mounted Twin

Page 3

Instruction book

1 LEADING PARTICULARS

5

1.1

General description

5

1.1.1 Compressor variants

5

1.1.2 Compressor elements (Fig. 1.1)

5

1.2

Air flow

9

1.3

Cooling and condensate drain systems (Fig. 1.9)

9

1.4

Regulating system on SF Skid - Tank-mounted - Twin

10

1.5

Regulating system on SF Multi

11

1.5.1 Controlling the compressor

11

1.5.2 Protecting the compressor

11

1.5.3 Monitoring components subject to service

11

1.5.4 Automatic restart after voltage failure

11

1.5.5 Control panel (Fig. 1.11)

12

1.5.6 Display – keys

13

1.5.7 Function keys (5-Fig. 1.11)

13

1.6

Electric cabinet on SF Multi

15

1.7

Air dryer on SF Full-Feature (Fig. 1.15)

16

2 INSTALLATION

17

2.1

Dimension drawings (Figs. 2.1 up to 2.5)

17

2.2

Installation proposal (Fig. 2.6)

22

2.3

Electrical connections

24

2.4

Pictographs

27

3 OPERATING INSTRUCTIONS

28

3.1

Initial start-up

28

3.2

Starting

28

3.2.1 Multi

28

3.2.2 Skid - Tank-mounted - Twin

28

3.3

During operation

29

3.3.1 Multi

29

3.3.2 Skid - Tank-mounted - Twin

29

3.4

Stopping

29

3.4.1 Multi

29

3.4.2 Skid - Tank-mounted - Twin

29

3.5

Taking out of operation at end of compressor service life

29

4 MAINTENANCE

30

4.1

Compressor drive motors

30

4.2

Preventive maintenance schedule for the compressor

30

5 ADJUSTMENTS AND SERVICING PROCEDURES

32

5.1

Air filter (1-Figs. 1.7/1.8)

32

5.2

Belt exchange/tensioning (Fig. 5.1)

32

5.3

Coolers

32

5.4

Safety valve

33

6 PROBLEM SOLVING

34

7 PRINCIPAL DATA

35

7.1

Electric cable size for SF1-8

35

7.2

Electric cable size for SF 6-15 Multi

35

7.3

Overload relays for SF1-8

36

7.4

Overload relays for SF6-15 Multi

36

7.5

Main fuses for SF1-8

37

7.6

Main fuses for SF6-15 Multi

37

7.7

Reference conditions/limitations

37

7.8

SF1-4 8bar 50 Hz 1)

38

7.9

SF2-4 10 bar 50 Hz 1)

38

7.10 SF1-4 100 psi 60 Hz 1)

38

7.11 SF2-4 145 psi 60 Hz 1)

38

7.12 SF6-15 Multi 8 bar 50 Hz 1)

39

7.13 SF6-15 Multi 10 bar 50 Hz 1)

39

7.14 SF6-15 Multi 100 psi 60 Hz 1)

39

7.15 SF6-15 Multi 125 psi 60 Hz 1)

40

2920 1521 00

3

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Contents No 1521 Registration code APC SF / 38 Instruction bookInstruction book Skid Tank-mounted Twin Service warning message exists General description Leading ParticularsSF4 Skid Control panel Air outlet valve SF4 Tank-mounted SF8FF Multi Details of a compressor module on SF Tank-mounted Cooling and condensate drain systems Fig Air flowProtecting the compressor Regulating system on SF Skid Tank-mounted TwinAutomatic restart after voltage failure Monitoring components subject to serviceRegulating system on SF Multi Controlling the compressorDesignation Function Control panel FigTabulator key 4-Fig Display keysOperating condition of a compressor module Scroll keys 3-Fig13 Menu flow, SF Multi Selecting a menu14 Electric cabinets, SF Multi Electric cabinet on SF MultiAir dryer on SF Full-Feature Fig Compressed air circuitRefrigerant circuit Dimension drawings Figs .1 up to Installation9820 4054 00/1 Dimension drawing, SF 6-8 Multi Dimension drawing, SF 11-15 Multi Instruction book Installation proposal Fig Instruction book Electrical connections GeneralConnections Skid Tank-mounted Twin SF Multi TSHH20 Pictographs PictographsOperating Instructions Initial start-upStarting Taking out of operation at end of compressor service life During operationStopping Service plans on SF Multi MaintenancePreventive maintenance schedule for the compressor Before carrying out any maintenance or repairYearly MonthlyCoolers Adjustments and Servicing ProceduresAir filter 1-Figs .7/1.8 Belt exchange/tensioning FigSafety valve TestingOperating Problem Solving Principal Data Electric cable size for SF1-8Electric cable size for SF 6-15 Multi Overload relays for SF6-15 Multi Overload relays for SF1-8Reference conditions Main fuses for SF1-8Main fuses for SF6-15 Multi Reference conditions/limitations11 SF2-4 145 psi 60 Hz SF1-4 8bar 50 HzSF2-4 10 bar 50 Hz 10 SF1-4 100 psi 60 Hz12 SF6-15 Multi 8 bar 50 Hz 13 SF6-15 Multi 10 bar 50 Hz14 SF6-15 Multi 100 psi 60 Hz SF11 SF15 145 psi 15 SF6-15 Multi 125 psi 60 Hz16 SF6-15 Multi 145 psi 60 Hz SF11 SF15 125 psiMenu-driven control programs Regulator Functions for SF MultiMain screen Function of control programs Program/Function DescriptionElement status screen, typical example Line Indicates RemarksProcedure Quick look at actual compressor statusCalling up other menus Status data menu No message existsShut-down message exists Shut-down reset Measured data menu Service warning message existsTest menu Counters menuModifying parameters Modify parameters menuModifying the pressure bands Checking protections for compressor modules Modifying protection settingsService plans Modifying service plansProgrammed service plan intervals Service plans Intervals Resulting service actions to be carried outService actions according to Programming Clock function Programming start/stop/pressure band commandsInstruction book To modify a command To activate/deactivate the timerInstruction book To delete commands Adding a command between two existing commandsDeleting a specific start/stop/pressure band command Configuration menuDeleting all commands Deleting all commands related to a specific dayService menu Service plans ABI Saved data menu Regulation settings Minimum Nominal Maximum Setting Programmable settingsConversion List of SI Units Into US/BRITISH Units Service settings Minimum Nominal Maximum SettingComponents subject to 97/23/EC Pressure Equipment Directive Part number Description PED ClassOverall Rating Instruction book Instruction book Wnership Data Safety Preca Utions
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