Atlas Air Compressor manual Wnership Data

Page 69

O WNERSHIP DATA

Compressor type:

.... Unit serial No. compressor:

Air dryer type:

.... Unit serial No. dryer:

Motor type:

.... Motor serial No.:

Delivery date:

.... First start-up date:

Service Plan:

.... Owner's machine No.:

Selected lubricants

 

 

Compressor:

.... Capacity:

Bearing grease type, electric motor:

Dryer gearbox

.... Capacity

Printed Matter Nos.

 

 

Atlas Copco compressor instruction book:

..... Atlas Copco air dryer instruction book:

Atlas Copco compressor parts list:

.... Atlas Copco air dryer parts list:

Atlas Copco logbook:

Local Atlas Copco Representative

 

 

Name:

Address:

Telephone:

Contact persons:

Service:

Telex:

 

Parts:

E-mail

SAFETY PRECA UTIONS

To be read attentively and acted accordingly before installing, operating orrepairing the unit.

These recommendations apply to machinery processing or consuming air or inert gas. Processing of any other gas requires

additional safety precautions typical to the application which are not included herein.

In addition to normal safety rules which should be observed with stationary air compressors and equipment, the following safety directions and precautions are of special importance.

When operating this unit, the operator must employ safe working practices and observe all related local work safety requirements and ordinances.

The owner is responsible for maintaining the unit in a safe operating condition. Parts and accessories shall be replaced if unsuitable for safe operation.

Installation, operation, maintenance and repair shall only be performed by authorized, trained, competent personnel.

Normal ratings (pressures, temperatures, time settings, etc.) shall be durably marked.

Any modification on the compressor or air dryer shall only be performed in agreement with Atlas Copco and under supervision of authorized, competent personnel.

If any statement in this book, especially with regard to safety, does not comply with local legislation, the stricter of the two shall apply.

These precautions are general and cover several machine types and equipment; hence some statements may not apply to the unit(s) described in this book.

Installation

Apart from general engineering practice in conformity with the local safety regulations, the following directives are specially stressed:

1.A compressor or air dryer shall be lifted only with adequate equipment in conformity with local safety rules.

Looseorpivotingpartsshallbesecurelyfastenedbeforelifting. Itis strictlyforbiddentodwellorstayintheriskzoneunderaliftedload. Lifting acceleration and retardation shall be kept within safe limits.

W ear a safety helmet when working in the area of overhead or lifting equipment.

2.Any blanking flanges, plugs, caps and desiccant bags shall be removed before connecting up the pipes. Distribution pipes and connections shall be of correct size and suitable for the working pressure.

3.Place the unit where the ambient air is as cool and clean as possible.

If necessary,installasuctionduct. Neverobstructtheairinlet. Care shall be taken to minimize the entry of moisture with the inlet air.

4.The aspirated air shall be free from flammable fumes or vapours, e.g. paint solvents, that can lead to internal fire or explosion.

5.Air-cooled units shall be installed in such a way that an adequate flow of cooling air is available and that the exhausted air does not recirculate to the inlet.

6.Arrange the air intake so that loose clothing of people cannot be sucked in.

7.Ensure that the discharge pipe from the compressor to the aftercooler, air dryer or air net is free to expand under heat and that it is not in contact with or close to flammable material.

8.No external force may be exerted on the air outlet valve; the connected pipe must be free of strain.

9.If remote control is installed, the unit shall bear an obvious sign reading:

DANGER: This machine is remotely controlled and may start without warning.

As a further safeguard, persons switching on remotely controlled units shall take adequate precautions to ensure that there is no one checking or working on the machine. To this end, a suitable notice shall be affixed to the start equipment.

10.On units with automatic start-stop system, a sign stating "This machine may start without warning" shall be attached near the instrument panel.

11.In multiple compressor systems manual valves shall be installed to isolate each compressor. Non-return valves (check valves) shall not be relied upon for isolating pressure systems.

12.Never remove or tamper with the safety devices, guards or insulations fittedontheunit. Everypressurevesselorauxiliaryinstalledoutside the unit to contain air above atmospheric pressure shall be protected by a pressure-relieving device or devices as required.

13.Pipework or other parts with a temperature in excess of 80 degrees celsius and which may be accidentally touched by personnel in normal operation shall be guarded or insulated. Other high-temperature pipework shall be clearly marked.

2920 1377 03

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(continued on inside of cover)

Image 69
Contents No 1521 Registration code APC SF / 38 Instruction bookInstruction book Skid Tank-mounted Twin Service warning message exists General description Leading ParticularsSF4 Skid Control panel Air outlet valve SF4 Tank-mounted SF8FF Multi Details of a compressor module on SF Tank-mounted Cooling and condensate drain systems Fig Air flowProtecting the compressor Regulating system on SF Skid Tank-mounted TwinRegulating system on SF Multi Monitoring components subject to serviceControlling the compressor Automatic restart after voltage failureDesignation Function Control panel FigOperating condition of a compressor module Display keysScroll keys 3-Fig Tabulator key 4-Fig13 Menu flow, SF Multi Selecting a menu14 Electric cabinets, SF Multi Electric cabinet on SF MultiAir dryer on SF Full-Feature Fig Compressed air circuitRefrigerant circuit Dimension drawings Figs .1 up to Installation9820 4054 00/1 Dimension drawing, SF 6-8 Multi Dimension drawing, SF 11-15 Multi Instruction book Installation proposal Fig Instruction book Electrical connections GeneralConnections Skid Tank-mounted Twin SF Multi TSHH20 Pictographs PictographsOperating Instructions Initial start-upStarting Taking out of operation at end of compressor service life During operationStopping Preventive maintenance schedule for the compressor MaintenanceBefore carrying out any maintenance or repair Service plans on SF MultiYearly MonthlyAir filter 1-Figs .7/1.8 Adjustments and Servicing ProceduresBelt exchange/tensioning Fig CoolersSafety valve TestingOperating Problem Solving Principal Data Electric cable size for SF1-8Electric cable size for SF 6-15 Multi Overload relays for SF6-15 Multi Overload relays for SF1-8Main fuses for SF6-15 Multi Main fuses for SF1-8Reference conditions/limitations Reference conditionsSF2-4 10 bar 50 Hz SF1-4 8bar 50 Hz10 SF1-4 100 psi 60 Hz 11 SF2-4 145 psi 60 Hz12 SF6-15 Multi 8 bar 50 Hz 13 SF6-15 Multi 10 bar 50 Hz14 SF6-15 Multi 100 psi 60 Hz 16 SF6-15 Multi 145 psi 60 Hz 15 SF6-15 Multi 125 psi 60 HzSF11 SF15 125 psi SF11 SF15 145 psiMenu-driven control programs Regulator Functions for SF MultiMain screen Function of control programs Program/Function DescriptionElement status screen, typical example Line Indicates RemarksProcedure Quick look at actual compressor statusCalling up other menus Status data menu No message existsShut-down message exists Shut-down reset Measured data menu Service warning message existsTest menu Counters menuModifying parameters Modify parameters menuModifying the pressure bands Checking protections for compressor modules Modifying protection settingsService plans Modifying service plansProgrammed service plan intervals Service plans Intervals Resulting service actions to be carried outService actions according to Programming Clock function Programming start/stop/pressure band commandsInstruction book To modify a command To activate/deactivate the timerInstruction book To delete commands Adding a command between two existing commandsDeleting all commands Configuration menuDeleting all commands related to a specific day Deleting a specific start/stop/pressure band commandService menu Service plans ABI Saved data menu Regulation settings Minimum Nominal Maximum Setting Programmable settingsConversion List of SI Units Into US/BRITISH Units Service settings Minimum Nominal Maximum SettingComponents subject to 97/23/EC Pressure Equipment Directive Part number Description PED ClassOverall Rating Instruction book Instruction book Wnership Data Safety Preca Utions