Atlas Air Compressor Adjustments and Servicing Procedures, Air filter 1-Figs .7/1.8, Coolers

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Instruction book

5 ADJUSTMENTS AND SERVICING PROCEDURES

5.1 Air filter (1-Figs. 1.7/1.8)

1.Stop the compressor. Remove the filter cover and filter.

2.Clean the cover, if necessary. Discard damaged filters.

3.Fit a new filter and reinstall the cover.

5.2 Belt exchange/tensioning (Fig. 5.1)

In case of two belts, the belts must be replaced as a set, even if only one of them seems worn. Use Atlas Copco belts only. The part number of the belt set is mentioned in the Parts list.

1.Loosen motor hold-down bolts (3).

2.Loosen the belt tension by screwing bolts (4) equally and take out the belts.

3.Install new belts in the grooves of the pulleys.

4.Tension the belts by screwing bolts (4) equally. The tension is correct if the deflection is between 5 mm and 7 mm when exerting a force of 25 N on the belt midway between the pulleys. Make sure that the pulleys remain aligned. The maximum out-of-line is:

-maximum parallel out-of-line: 0.5 mm

-maximum angular out-of-line: 0.5 degrees

5.Tighten bolts (3).

6.Check the belt tension after the first 500 running hours.

1Belts

2Transport brackets (2x - to be removed)

3Motor hold-down bolts (4x)

4Tensioning bolt

Fig. 5.1 Belt tensioning / transport fixation

5.3 Coolers

Keep the coolers clean to maintain cooling efficiency.

Remove any dirt from the coolers with a fibre brush. Never use a wire brush or metal objects. Then clean by air jet in reverse direction of normal flow. If it should be necessary to wash the coolers with a cleansing agent, consult Atlas Copco.

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Contents Instruction book No 1521 Registration code APC SF / 38Instruction book Skid Tank-mounted Twin Service warning message exists Leading Particulars General descriptionSF4 Skid Control panel Air outlet valve SF4 Tank-mounted SF8FF Multi Details of a compressor module on SF Tank-mounted Air flow Cooling and condensate drain systems FigRegulating system on SF Skid Tank-mounted Twin Protecting the compressorMonitoring components subject to service Regulating system on SF MultiControlling the compressor Automatic restart after voltage failureControl panel Fig Designation FunctionDisplay keys Operating condition of a compressor moduleScroll keys 3-Fig Tabulator key 4-FigSelecting a menu 13 Menu flow, SF MultiElectric cabinet on SF Multi 14 Electric cabinets, SF MultiRefrigerant circuit Air dryer on SF Full-Feature FigCompressed air circuit Installation Dimension drawings Figs .1 up to9820 4054 00/1 Dimension drawing, SF 6-8 Multi Dimension drawing, SF 11-15 Multi Instruction book Installation proposal Fig Instruction book Connections Skid Tank-mounted Twin Electrical connectionsGeneral SF Multi TSHH20 Pictographs PictographsStarting Operating InstructionsInitial start-up Stopping Taking out of operation at end of compressor service lifeDuring operation Maintenance Preventive maintenance schedule for the compressorBefore carrying out any maintenance or repair Service plans on SF MultiMonthly YearlyAdjustments and Servicing Procedures Air filter 1-Figs .7/1.8Belt exchange/tensioning Fig CoolersOperating Safety valveTesting Problem Solving Electric cable size for SF 6-15 Multi Principal DataElectric cable size for SF1-8 Overload relays for SF1-8 Overload relays for SF6-15 MultiMain fuses for SF1-8 Main fuses for SF6-15 MultiReference conditions/limitations Reference conditionsSF1-4 8bar 50 Hz SF2-4 10 bar 50 Hz10 SF1-4 100 psi 60 Hz 11 SF2-4 145 psi 60 Hz14 SF6-15 Multi 100 psi 60 Hz 12 SF6-15 Multi 8 bar 50 Hz13 SF6-15 Multi 10 bar 50 Hz 15 SF6-15 Multi 125 psi 60 Hz 16 SF6-15 Multi 145 psi 60 HzSF11 SF15 125 psi SF11 SF15 145 psiRegulator Functions for SF Multi Menu-driven control programsFunction of control programs Program/Function Description Main screenLine Indicates Remarks Element status screen, typical exampleCalling up other menus ProcedureQuick look at actual compressor status Shut-down message exists Status data menuNo message exists Shut-down reset Service warning message exists Measured data menuCounters menu Test menuModify parameters menu Modifying parametersModifying the pressure bands Modifying protection settings Checking protections for compressor modulesModifying service plans Service plansService actions according to Programmed service plan intervals Service plans IntervalsResulting service actions to be carried out Programming start/stop/pressure band commands Programming Clock functionInstruction book To activate/deactivate the timer To modify a commandInstruction book Adding a command between two existing commands To delete commandsConfiguration menu Deleting all commandsDeleting all commands related to a specific day Deleting a specific start/stop/pressure band commandService menu Service plans ABI Saved data menu Programmable settings Regulation settings Minimum Nominal Maximum SettingService settings Minimum Nominal Maximum Setting Conversion List of SI Units Into US/BRITISH UnitsOverall Rating Components subject to 97/23/EC Pressure Equipment DirectivePart number Description PED Class Instruction book Instruction book Wnership Data Safety Preca Utions