Atlas Air Compressor manual Leading Particulars, General description

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Instruction book

1 LEADING PARTICULARS

1.1 General description

SF1 up to SF15 are stationary, oil-free compressors driven by an electric motor.

1.1.1 Compressor variants

SF Skid (Fig. 1.2)

The components of the compressor are housed in a bodywork with removable front/top panel. The compressor is mounted on a frame designed to allow easy installation at the required spot.

SF Tank-mounted (Fig. 1.3)

The components of the compressor are housed in a bodywork with removable front/top panel. The compressor is mounted on an air receiver.

SF Twin (Fig. 1.4)

Two compressor modules are mounted on an air receiver. Each module is provided with its own control panel.

SF Multi Pack

The compressors have two up to four compressor modules enclosed in a sound-insulated bodywork. The front door comprises an Elektronikon regulator including the start and stop buttons. An emergency stop button is also provided. An electric cabinet comprising the motor starter is installed behind the front door.

SF Multi Full-Feature (Figs. 1.5 and 1.6)

Full-Feature compressors are Pack compressors additionally provided with an air dryer integrated in the bodywork. The dryer removes moisture from compressed air by cooling the air to near freezing point and automatically draining the condensate. See section 1.7.

1.1.2 Compressor elements (Fig. 1.1)

Each compressor element consists of a fixed scroll-shaped housing and a scroll-shaped rotor. Air enters the compressor element through inlet opening (1). Once the air is drawn in, the orbiting scroll

(4)seals the inlet opening and forces the air into a continuously decreasing space. As scroll (4) keeps orbiting, this process of compression is constantly repeated, resulting in discharging of oil-free compressed air through outlet opening (3).

1

Air inlet

2

Fixed scroll

3

Compressed air outlet

4

Orbiting scroll

Fig. 1.1 Compressor element

2920 1521 00

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Contents No 1521 Registration code APC SF / 38 Instruction bookInstruction book Skid Tank-mounted Twin Service warning message exists General description Leading ParticularsSF4 Skid Control panel Air outlet valve SF4 Tank-mounted SF8FF Multi Details of a compressor module on SF Tank-mounted Cooling and condensate drain systems Fig Air flowProtecting the compressor Regulating system on SF Skid Tank-mounted TwinRegulating system on SF Multi Monitoring components subject to serviceControlling the compressor Automatic restart after voltage failureDesignation Function Control panel FigOperating condition of a compressor module Display keysScroll keys 3-Fig Tabulator key 4-Fig13 Menu flow, SF Multi Selecting a menu14 Electric cabinets, SF Multi Electric cabinet on SF MultiRefrigerant circuit Air dryer on SF Full-Feature FigCompressed air circuit Dimension drawings Figs .1 up to Installation9820 4054 00/1 Dimension drawing, SF 6-8 Multi Dimension drawing, SF 11-15 Multi Instruction book Installation proposal Fig Instruction book Connections Skid Tank-mounted Twin Electrical connectionsGeneral SF Multi TSHH20 Pictographs PictographsStarting Operating InstructionsInitial start-up Stopping Taking out of operation at end of compressor service lifeDuring operation Preventive maintenance schedule for the compressor MaintenanceBefore carrying out any maintenance or repair Service plans on SF MultiYearly MonthlyAir filter 1-Figs .7/1.8 Adjustments and Servicing ProceduresBelt exchange/tensioning Fig CoolersOperating Safety valveTesting Problem Solving Electric cable size for SF 6-15 Multi Principal DataElectric cable size for SF1-8 Overload relays for SF6-15 Multi Overload relays for SF1-8Main fuses for SF6-15 Multi Main fuses for SF1-8Reference conditions/limitations Reference conditionsSF2-4 10 bar 50 Hz SF1-4 8bar 50 Hz10 SF1-4 100 psi 60 Hz 11 SF2-4 145 psi 60 Hz14 SF6-15 Multi 100 psi 60 Hz 12 SF6-15 Multi 8 bar 50 Hz13 SF6-15 Multi 10 bar 50 Hz 16 SF6-15 Multi 145 psi 60 Hz 15 SF6-15 Multi 125 psi 60 HzSF11 SF15 125 psi SF11 SF15 145 psiMenu-driven control programs Regulator Functions for SF MultiMain screen Function of control programs Program/Function DescriptionElement status screen, typical example Line Indicates RemarksCalling up other menus ProcedureQuick look at actual compressor status Shut-down message exists Status data menuNo message exists Shut-down reset Measured data menu Service warning message existsTest menu Counters menuModifying parameters Modify parameters menuModifying the pressure bands Checking protections for compressor modules Modifying protection settingsService plans Modifying service plansService actions according to Programmed service plan intervals Service plans IntervalsResulting service actions to be carried out Programming Clock function Programming start/stop/pressure band commandsInstruction book To modify a command To activate/deactivate the timerInstruction book To delete commands Adding a command between two existing commandsDeleting all commands Configuration menuDeleting all commands related to a specific day Deleting a specific start/stop/pressure band commandService menu Service plans ABI Saved data menu Regulation settings Minimum Nominal Maximum Setting Programmable settingsConversion List of SI Units Into US/BRITISH Units Service settings Minimum Nominal Maximum SettingOverall Rating Components subject to 97/23/EC Pressure Equipment DirectivePart number Description PED Class Instruction book Instruction book Wnership Data Safety Preca Utions