Atlas Air Compressor manual Operating Instructions, Initial start-up, Starting

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Instruction book

3 OPERATING INSTRUCTIONS

Safety precautions

The operator must apply all relevant safety precautions, including those mentioned in this book.

Outdoor/altitude operation

If the compressor is installed outdoors or if the air inlet temperature can be below 0 °C, precautions must be taken. In this case, and also if operating at high altitude, consult Atlas Copco.

Before initial start-up

For SF Multi read section 8 to familiarize yourself with all regulator functions.

3.1 Initial start-up

1.Remove the red painted transport brackets:

-for SF Multi remove brackets (2-Fig. 5.1)

-for the other variants remove the brackets (one on each side of the frame)

2.For SF Multi check the settings of the overload relays (Q21, -22, -23, -24 - Fig. 1.14).

3.Connect the compressor electrically. See section 2.3.

4.Close the condensate drain valve: valve (1-Fig. 1.9 on SF Multi) or the valve underneath the air receiver, if provided.

5.Switch on the voltage. Start and stop the compressor. On 3-phase compressors, check for correct direction of rotation (arrows are provided on the motors). If the rotation direction is wrong, switch off the voltage and reverse two incoming electric lines.

3.2Starting

3.2.1 Multi

1.Open air outlet valve (3-Figs. 1.5/1.6).

2.Switch on the voltage.

3.Close condensate drain valve (1-Fig. 1.9).

4.Press start button (1-Fig. 1.11). The compressor starts running and automatic operation LED (8- Fig. 1.11) lights up.

5.The regulator will automatically stop and start compressor modules, depending on the air pressure.

6.On SF Full-Feature,the nominal pressure dewpoint will be reached after a few minutes.

3.2.2 Skid - Tank-mounted - Twin

1.Open air outlet valve (2-Figs. 1.2/1.4).

2.Switch on the voltage.

3.Check that the condensate drain valve underneath the air receiver (if installed) is closed.

4.Move switch (2-Fig. 1.10) to AUTO. The compressor starts running.

5.The drive motor(s) will automatically stop and start, depending on the air pressure.

Note: The maximum number of compressor starts is 30 per hour.

2920 1521 00

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Contents Instruction book No 1521 Registration code APC SF / 38Instruction book Skid Tank-mounted Twin Service warning message exists Leading Particulars General descriptionSF4 Skid Control panel Air outlet valve SF4 Tank-mounted SF8FF Multi Details of a compressor module on SF Tank-mounted Air flow Cooling and condensate drain systems FigRegulating system on SF Skid Tank-mounted Twin Protecting the compressorMonitoring components subject to service Regulating system on SF MultiControlling the compressor Automatic restart after voltage failureControl panel Fig Designation FunctionDisplay keys Operating condition of a compressor moduleScroll keys 3-Fig Tabulator key 4-FigSelecting a menu 13 Menu flow, SF MultiElectric cabinet on SF Multi 14 Electric cabinets, SF MultiCompressed air circuit Air dryer on SF Full-Feature FigRefrigerant circuit Installation Dimension drawings Figs .1 up to9820 4054 00/1 Dimension drawing, SF 6-8 Multi Dimension drawing, SF 11-15 Multi Instruction book Installation proposal Fig Instruction book General Electrical connectionsConnections Skid Tank-mounted Twin SF Multi TSHH20 Pictographs PictographsInitial start-up Operating InstructionsStarting During operation Taking out of operation at end of compressor service lifeStopping Maintenance Preventive maintenance schedule for the compressorBefore carrying out any maintenance or repair Service plans on SF MultiMonthly YearlyAdjustments and Servicing Procedures Air filter 1-Figs .7/1.8Belt exchange/tensioning Fig CoolersTesting Safety valveOperating Problem Solving Electric cable size for SF1-8 Principal DataElectric cable size for SF 6-15 Multi Overload relays for SF1-8 Overload relays for SF6-15 MultiMain fuses for SF1-8 Main fuses for SF6-15 MultiReference conditions/limitations Reference conditionsSF1-4 8bar 50 Hz SF2-4 10 bar 50 Hz10 SF1-4 100 psi 60 Hz 11 SF2-4 145 psi 60 Hz13 SF6-15 Multi 10 bar 50 Hz 12 SF6-15 Multi 8 bar 50 Hz14 SF6-15 Multi 100 psi 60 Hz 15 SF6-15 Multi 125 psi 60 Hz 16 SF6-15 Multi 145 psi 60 HzSF11 SF15 125 psi SF11 SF15 145 psiRegulator Functions for SF Multi Menu-driven control programsFunction of control programs Program/Function Description Main screenLine Indicates Remarks Element status screen, typical exampleQuick look at actual compressor status ProcedureCalling up other menus No message exists Status data menuShut-down message exists Shut-down reset Service warning message exists Measured data menuCounters menu Test menuModify parameters menu Modifying parametersModifying the pressure bands Modifying protection settings Checking protections for compressor modulesModifying service plans Service plansResulting service actions to be carried out Programmed service plan intervals Service plans IntervalsService actions according to Programming start/stop/pressure band commands Programming Clock functionInstruction book To activate/deactivate the timer To modify a commandInstruction book Adding a command between two existing commands To delete commandsConfiguration menu Deleting all commandsDeleting all commands related to a specific day Deleting a specific start/stop/pressure band commandService menu Service plans ABI Saved data menu Programmable settings Regulation settings Minimum Nominal Maximum SettingService settings Minimum Nominal Maximum Setting Conversion List of SI Units Into US/BRITISH UnitsPart number Description PED Class Components subject to 97/23/EC Pressure Equipment DirectiveOverall Rating Instruction book Instruction book Wnership Data Safety Preca Utions