Shindaiwa 4 Cycle Diesel Engine Troubleshooting, Insufficient Fuel, Water or contaminants in fuel

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If the generator/welder will not be used for more than two months, perform the following maintenance and storage procedures.

Remove battery.

Change engine oil.

Drain fuel from fuel tank and fuel filter.

Clean all parts, cover the generator/welder, and keep it in the storage, away from dust and humidity.

<Caution>

z Recharge the removed battery once a month.

13.Troubleshooting

Danger : Electric Shock

zDo not operate the equipment, if the equipment or you are wet.

zBefore performing any equipment check or maintenance, stop the engine.

Caution : Injuries

zWhen performing equipment check and maintenance, always stop the engine.

Caution : FireBurns

zWhen checking engine, always stop the engine, and keep away from fire.

zTemperature around engine, muffler and exhaust can get extremely high. Wait until the en- gine cools down, before performing any checks.

Follow the guideline below, when performing any troubleshooting. If you cannot resolve the problems by this troubleshooting guide, contact the authorized distributor or our engineering sec- tion to request the repair.

Symptoms

Possible Cause

Corrective Actions

 

 

 

Starter motor does not start

1. Weak Battery

1. Recharge Battery

 

2. Dead Battery

2. Replace Battery

 

 

 

 

Engine does not start

1. Fuel lever to CLOSE

1.

Fuel lever to OPEN

 

2. Insufficient Fuel

2.

Replenish fuel

 

3. Water or contaminants in fuel

3.

Drain water or clean fuel tank,

 

fuel filter, and water sediments

 

 

 

 

 

 

Engine starts, but stalls imme-

1. Insufficient oil

1. Replenish oil

diately

2. Insufficient coolant/water

2. Replenish coolant/water

 

 

 

 

Welding Arc is weak

1. Output selector switch is to ECO

1.

Turn to SINGLEor RATED

 

or DUAL

SPEED

 

2.

Wrong current adjustment dial set-

2.

Turn the dial clockwise

 

ting

 

 

 

3.

Poor contacts of cables

3.

Connect securely

 

4.

Improper Cable Diameter

4.

Change cables according to

 

5.

Insufficient connection to material

Selection – Welding Cable

 

5.

Connect securely

 

6.

Dual Use

6.

Stop using AC Power

 

7.

Engine output is down

7.

Keep 50% duty cycle

 

 

 

 

 

Excessive Welding Arc

1.

Output selector switch is to

1.

Turn to ECOor DUAL

 

SINGLEor RATED OUTPUT

 

 

 

2.

Wrong current adjustment dial po-

2.

Turn the dial counterclockwise

 

sition

 

 

 

 

 

 

 

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Contents DGW311DM DGW311L Introduction Safety Guidelines Page DGW311DM DGW311L DGW311DM DGW311L SpecificationsParts UseEquipment ECO Welding DGW311DM only Monitor Lamp Earth Leakage Breaker Earth Grounding Terminal Bonnet Grounding Grounding ROD Checking Engine Oil Slow-Down FeatureInitialization and Pre-check Checking Coolant/Water SAE10W/30Checking Fuel Lowest Ambient Temperature Mixture Ratio 30% 35% 45%Operation Initializing/Preparation Checking BatteryChecking Fuel, Engine Oil and Water Leakage ⑧ Keep the engine idle for about 5 minutes IshesWelding Operation Selection Welding Cable „ Restart after stopping due to fuel shortageStopping Generator/Welder ECO Single Dual Welding Rod Φ2.0 φ4.0 Φ2.6 φ6.0 PolarityConnection Welding Cable Welding Duty CycleMaximum output from the terminals U, V, W is 10kVA 『DUAL 』35-280A45-310A φ2.0-φ6.0 380V 400V 415V 380V 400V 415V 2.2 1-Phase Output TerminalsOutput Limitation Operation Simultaneous Use of Welding and Generating Checking and Maintenance Adjust Tension V-Belt Clean/Change Fuel FilterAdjust Engine Valve Clearance 50hrsRemove the cup and fuel filter element Turn the fuel line valve lever to 『CLOSE』Unscrew the retaining ring by turning counterclockwise, Long Term Storage Insufficient Fuel TroubleshootingWater or contaminants in fuel Excessive Welding ArcAC Output is Weak No AC outputSlow-Down does not activate Engine does not stop Stop Solenoid disorderDGW311L DGW311DM Engine Wiring DiagramGenerator Wiring Diagram DGW311L W220B DGW311L W380A DGW311L W400A DGW311L W415A Telephone 81-82-849-2220 FAX