Carrier 48/50PD05 manual Start-Up

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NAVIGATE/

MODIFY/

EXIT

SELECT

+

SCROLLPAGE

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C06322

Fig. 3 - System Pilott User Interface

Force Hierarchy

There is a hierarchy in CCN with regards to forcing a point. Programs and devices write a force at different priority levels. A higher level (smaller number, 1 being the highest) will override a lower level force. The Scrolling Marquee uses a Control Force at level 7. The Navigator writes a Service Force which is level 3. System Pilots and Touch Pilots write Supervisor Forces at level 4. Network programs can be set to write different level priority forces.

Generic Status Display Table

The GENERIC points table allows the service/installer the ability to create a custom table in which up to 20 points from the 5 CCN categories (Points, Config, Service-Config, Set Point, and Maintenance) may be collected and displayed.

In the Service-Config table section, there is a table named “GENERICS.” This table contains placeholders for up to 20 CCN point names and allows the user to decide which points are displayed in the GENERIC points sub-table under the status display table. Each one of these placeholders allows the input of an 8-character ASCII string. Using a CCN interface, enter the Edit mode for the Service-Config table “GENERICS” and enter the CCN name for each point to be displayed in the custom points table in the order they will be displayed. When done entering point names, download the table to the rooftop unit control.

IMPORTANT: The computer system software (ComfortVIEWt, Service Tool, etc.) that is used to interact with CCN controls, always saves a template of items it considers as static (e.g., limits, units, forcibility, 24-character text strings, and point names) after the software uploads the tables from a control. Thereafter, the software is only concerned with run time data like value and hardware/force status. With this in mind, it is important that any time a change is made to the Service-Config table “GENERICS” (which in turn changes the points contained in the GENERIC point table), that a complete new upload be performed. This requires that any previous table database be completely removed first. Failure to do this will not allow the user to display the new points that have been created and the CCN interface will have a different table database than the unit control.

Conventions Used in This Manual

The following conventions for discussing configuration points for the local display (Scrolling Marquee or Navigatoraccessory) will be used in this manual.

Point names will be written with the Mode name first, then any submodes, then the point name, each separated by an arrow symbol (). Names will also be shown in bold and italics. As an example, the Fan Status Switch which is located in the Configuration mode, and Unit sub-mode would be written as ConfigurationUNITFN.SW.

This path name will show the user how to navigate through the local display to reach the desired configuration. The user would scroll through the modes and sub-modes using the up and down keys. The arrow symbol in the path name represents pressing ENTER to move into the next level of the menu structure.

When a value is included as part of the path name, it will be shown at the end of the path name after an equals sign. If the value represents a configuration setting, an explanation will be shown in parenthesis after the value. As an example, ConfigurationUNITFN.SW = 1 (Normal Open).

Pressing the ESCAPE and ENTER keys simultaneously will scroll an expanded text description of the point name across the display. The expanded description is shown in the local display tables but will not be shown with the path names in text.

The CCN point names are also referenced in the local display tables for users configuring the unit with CCN software instead of the local display. See Appendix A of this manual.

START-UP

IMPORTANT: Do not attempt to start unit, even momentarily, until all items on the Start-Up Checklist (last page) and the following steps have been completed.

Unit Preparation

Check that unit has been installed in accordance with these installation instructions and all applicable codes.

Compressor Mounting

Compressors are internally spring mounted. Do not loosen or remove compressor holddown bolts.

Refrigerant Service Ports

Each independent refrigerant system has a total of 3 Schrader-type service gauge ports per circuit. One port is located on the suction line, one on the compressor discharge line, and one on the liquid line. Be sure that caps on the ports are tight.

Crankcase Heater(s)

Compressor crankcase heater operation varies depending on the unit size and type. In general for all units, the crankcase heaters are energized if there is power to the unit, the compressor is not operating, and the ambient temperature is below 75_F.

IMPORTANT: Unit power must be on for 24 hours prior to start-up. Otherwise, damage to compressor may result.

Compressor Rotation

!CAUTION

UNIT DAMAGE HAZARD

Failure to follow this caution may result in unit damage.

Improper wiring will cause compressor stoppage and alarm. Correct wiring by switching leads as indicated below.

48/50PD

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Contents Table of Contents What to do if you smell gas Safety ConsiderationsBasic Control Usage GeneralCCN Tables and Display Scrolling Marquee Mode and Menu Display StructureSystem Pilott and Touch Pilot Devices START-UP Internal Wiring Power SupplyEvaporator Fan Condenser Fans and MotorsControls Quick SET-UP CCN Communication AccessoriesFan Status Setting an Occupied Time Schedule Weekdays Only for 730 toFilter Status TimeclockProgramming Operating Schedules Service TestIndependent Outputs Fan TestControls Operation Third Party ControlModes Unit ConfigurationOccupancy Determination General Operating SequenceIndoor Fan Operation Compressor OperationUnoccupied Free Cooling Outdoor Fan OperationEconomizer Operation Indoor Air Quality IAQ Cooling Modes Cool Supply Air Set Point For all units with Economizers Ventilation ModeFor units with Enthalpy Control Demand Control VentilationHeating Modes Gas Heat Start-Up Supply-Air Temperature Sensor SATSetting Up the System Temperature Compensated StartTemp Comp Strt Cool Factr TCS.C Temp Comp Strt Heat Factr TCS.HDemand Limit Carrier Comfort Network Ccnr ConfigurationAlarm Handling TroubleshootingRestart Procedure Complete Unit StoppageCommunication Failures Alarms and AlertsAlert Code T074 Space Temperature Thermistor Failure Alert Code T073 Outdoor Air Temperature Thermistor FailureAlert Code T075 Supply Air Temperature Thermistor Failure Alarm Code A154 Serial Eeprom Hardware FailureAlarm Code A156 Critical Serial Eeprom Storage Fail Error Alarm Code T155 Serial Eeprom Storage Failure ErrorAlarm Code A200 Linkage Timeout Comm Failure Alarm Code A404 Fire ShutdownAlert Code T416 OAQ Input Out of Range Alert Code T415 IAQ Input Out of RangeComfortLink Alarm Codes Cooling Troubleshooting Cooling Service Analysis Digital Scroll Controller DSC TroubleshootingDSC Red LED Flash Codes Flash Code 4 ⎯ Locked RotorEconomizer Service Analysis Economizer TroubleshootingPhase Loss Protection Heating TroubleshootingVariable Frequency Drive VFD Troubleshooting IGC Service Analysis Logic Electric Heat Service Analysis IGC Board LED Alarm CodesLED FlashAir Temperatures Thermistor TroubleshootingRefrigerant Temperatures Thermistor/Temperature Sensor CheckSensor Trim Transducer TroubleshootingForcing Inputs and Outputs Temp Voltage Resistance Drop Temp Voltage Resistance Temp F Drop Degree C Degree F General Major System ComponentsPressure Voltage Psig48PD Control Wiring Schematic 50PD Control Wiring Schematic 48/50PD Power Wiring Schematic and Legend Typical Unit Component Arrangement Main Base Board MBB SettingFIL.S MBB ConnectionsEconomizer Control Board ECB Center of the board. Do not change this settingRM.OC ECB ConnectionsCommunication Modulation Board AUX1CMP.A Digital Scroll Control Board DSCVariable Frequency Drive VFD Variable Frequency Drive VFDIntegrated Gas Control IGC Board Integrated Gas Control IGC BoardTB1 Low Voltage Terminal StripField-Installed Accessories Accessory Navigatort DisplayScrolling Marquee Display Carrier Comfort Network Ccnr InterfaceSpace Temperature Sensor Averaging Space Temperature Sensor T-58Space Temperature Sensor Averaging Service Coil Maintenance and Cleaning Recommendation CleaningPeriodic Clean Water Rinse Routine Cleaning of Round-Tube Coil SurfacesFilters Condensate Drain PanOutdoor-Air Inlet Screens Main Burner 48PDLubrication Evaporator Fan Service and ReplacementEvaporator Fan Performance Adjustment Condenser-Fan Adjustment Evaporator Fan Belt Tension AdjustmentVariable Frequency Drive VFD Replacement Verify Sensor Performance Economizer Operation During Power FailureEvacuation Refrigerant ChargePuronR Refrigerant Gas Valve AdjustmentAltitude Compensation 48PG03-07 Elevation Natural GAS PropaneMain Burners High AltitudeFilter Drier Protective DevicesDiagnostic LEDs Replacement PartsRelief Devices Compressor Sound ShieldAppendix a Local Display and CCN Tables Mode RUN StatusAlrmdisp = CCN StrtOnly Generic = CCNMode Pressures Mode Service TestMode Temperatures Mode Inputs Mode SET PointsOutputs Mode OutputsMode Configuration HTR HT.TYMRT.H MOT.HIA.FN IA.CFII.CF II.FNSPT.C TrimSPT.T SAT.CCCN only Tables Mode Time ClockMode Operating Modes ACT.H OK.HTEN.LO AQ.DVExpansion Range Default CCN CCN Point CCN Write Mode AlarmsExpansion Range Units TABLE/SUB---TABLE StatusVFD Terminal Designations Appendix B VFD InformationVFD Configurations VFD Operation Standard Display ModeVFD Modes Start Up with AssistantStart-Up Assistant Mode Parameters ModeChanged Parameters Mode Drive Parameter Backup ModeVFD Diagnostics Correcting Alarms VFD MaintenanceHistory Heat Sink201---206 Fault Codes101---105 1001 10001002 1003Maintenance Interval Alarm CodesMaintenance Intervals Battery Replacement Main Fan ReplacementControl Panel Cleaning Fan Performance 48PDD05 Vertical Units Appendix C START-UP DataFan Performance 48PDE05 Vertical Units AirflowFan Performance 48PDD06 Vertical Units Rpm Bhp 1500 Fan Performance 48PDE06 Vertical UnitsAvailable External Static Pressure in. wg CFMBhp Rpm Fan Performance 48PDD05 Horizontal UnitsFan Performance 48PDE05 Horizontal Units 1026 1086 1144 1199 1253 Fan Performance 48PDD06 Horizontal UnitsFan Performance 48PDE06 Horizontal Units Fan Performance 50PD06 Vertical Units Fan Performance 50PD05 Vertical UnitsBhp Rpm 1500 Fan Performance 50PD05 Horizontal UnitsGeneral Notes for FAN Performance Data Tables Appendix D Additional START-UP Data Indicate Unit Settings below Control SET Point and Configuration LOGCCN Point Entry 103 104 PRE-START-UP Unit START-UP Checklist106

48/50PD05 specifications

The Carrier 48/50PD05 is a remarkable addition to Carrier's lineup of rooftop units, offering advanced cooling and heating solutions for commercial applications. Designed for medium-sized buildings, this unit is well-suited for both new installations and as a replacement for older systems, thanks to its versatile features and efficient performance.

One of the standout features of the 48/50PD05 is its energy efficiency. It incorporates state-of-the-art technology to achieve high Seasonal Energy Efficiency Ratios (SEER) and EER ratings, reducing operational costs while delivering superior comfort. The unit is also compliant with the latest energy regulations, making it an environmentally friendly choice for building owners concerned about sustainability.

The 48/50PD05 is equipped with a highly efficient scroll compressor, which not only enhances performance but also contributes to quiet operation. This is a significant advantage in commercial spaces where noise levels need to be kept in check for comfort and productivity. Additionally, the unit includes advanced airflow design, ensuring even distribution of conditioned air throughout the space.

Technologically, the Carrier 48/50PD05 features Carrier's Infinity Control system, which allows for precise control of indoor climate. This intelligent control mechanism can be integrated with smart building management systems, enabling users to monitor and manage energy use effectively. Wi-Fi connectivity is also available, providing remote access for real-time adjustments and diagnostics.

Durability is another characteristic of the 48/50PD05. Constructed with high-quality materials, the unit withstands various environmental conditions, ensuring longevity and reliability. Moreover, the modular design facilitates easy maintenance, making service procedures efficient and cost-effective.

In addition to cooling, the Carrier 48/50PD05 offers heating capabilities, often utilizing gas or electric heating options that can be tailored to the specific needs of a building. The unit can also be equipped with integrated economizers, allowing for free cooling during suitable outdoor conditions, further enhancing energy savings.

Overall, the Carrier 48/50PD05 stands out as a high-performance HVAC solution that combines efficiency, technology, and durability. It provides building owners with a versatile tool to ensure comfort while minimizing their environmental footprint. With a strong emphasis on energy savings and advanced control features, this rooftop unit is a smart investment for any commercial property.