Carrier 48/50PD05 manual Safety Considerations, What to do if you smell gas

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48/50PD

Variable Frequency Drive (VFD)

53

Integrated Gas Control (IGC) Board

54

Low Voltage Terminal Strip (TB1)

55

Scrolling Marquee Display

56

Accessory Navigatort Display

56

Carrier Comfort Network (CCN)R Interface

56

Field-Installed Accessories

56

SERVICE

59

Cleaning

60

Lubrication

62

Evaporator Fan Service and Replacement

62

Evaporator Fan Performance Adjustment

62

Evaporator Fan Belt Tension Adjustment

63

Variable Frequency Drive (VFD) Replacement

63

Condenser-Fan Adjustment

63

Verify Sensor Performance

64

Economizer Operation During Power Failure

64

Evacuation

64

Refrigerant Charge

64

Gas Valve Adjustment (48PD Units Only)

65

High Altitude (48PD Units Only)

66

Main Burners (48PD Units Only)

66

Filter Drier

66

Protective Devices

66

Relief Devices

67

Compressor Sound Shield

67

Control Circuit, 24-V

67

Replacement Parts

67

Diagnostic LEDs

67

APPENDIX A - LOCAL DISPLAY AND

 

CCN TABLES

68

APPENDIX B - STARTUP DATA

81

APPENDIX C - ADDITIONAL STARTUP DATA

91

APPENDIX D - ADDITIONAL STARTUP DATA

100

UNIT START-UP CHECKLIST

105

SAFETY CONSIDERATIONS

Installation and servicing of air-conditioning equipment can be hazardous due to system pressure and electrical components. Only trained and qualified service personnel should install, repair, or service air-conditioning equipment. Untrained personnel can perform the basic maintenance functions of replacing filters. Trained service personnel should perform all other operations.

When working on air-conditioning equipment, observe precautions in the literature, tags and labels attached to the unit, and other safety precautions that may apply. Follow all safety codes. Wear safety glasses and work gloves. Use quenching cloth for unbrazing operations. Have fire extinguishers available for all brazing operations.

Follow all safety codes. Wear safety glasses and work gloves. Have fire extinguisher available. Read these instructions thoroughly and follow all warnings or cautions attached to the unit. Consult local building codes and National Electrical Code (NEC) for special requirements.

Recognize safety information. This is the safety-alert symbol . When you see this symbol on the unit and in instructions or manuals, be alert to the potential for personal injury.

Understand the signal words DANGER, WARNING, and CAUTION. These words are used with the safety-alert symbol. DANGER identifies the most serious hazards which will result in severe personal injury or death. WARNING signifies a hazard which could result in personal injury or death. CAUTION is used to identify unsafe practices which may result in minor personal injury or product and property damage. NOTE is used to highlight suggestions which will result in enhanced installation, reliability, or operation.

!WARNING

ELECTRICAL SHOCK HAZARD

Failure to follow this warning could cause personal injury or death.

Before performing service or maintenance operations on unit, turn off main power switch to unit and install lockout tag. Ensure electrical service to rooftop unit agrees with voltage and amperage listed on the unit rating plate.

!CAUTION

UNIT DAMAGE HAZARD

Failure to follow this caution may cause equipment damage.

This unit uses a microprocessor-based electronic control system. Do not use jumpers or other tools to short out components or to bypass or otherwise depart from recommended procedures. Any short-to-ground of the control board or accompanying wiring may destroy the electronic modules or electrical components.

!WARNING

FIRE, EXPLOSION HAZARD

Failure to follow this warning could result in personal injury, death and/or property damage.

Improper installation, adjustment, alteration, service, or maintenance can cause property damage, personal injury, or loss of life. Refer to the User’s Information Manual provided with this unit for more details.

Do not store or use gasoline or other flammable vapors and liquids in the vicinity of this or any other appliance.

What to do if you smell gas:

1.DO NOT try to light any appliance.

2.DO NOT touch any electrical switch, or use any

phone in your building.

3.IMMEDIATELY call your gas supplier from a neighbor’s phone. Follow the gas supplier’s instructions.

4.If you cannot reach your gas supplier, call the fire department.

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Contents Table of Contents Safety Considerations What to do if you smell gasGeneral Basic Control UsageCCN Tables and Display Scrolling Marquee Mode and Menu Display StructureSystem Pilott and Touch Pilot Devices START-UP Evaporator Fan Power SupplyInternal Wiring Condenser Fans and MotorsControls Quick SET-UP Accessories CCN CommunicationFilter Status Setting an Occupied Time Schedule Weekdays Only for 730 toFan Status TimeclockIndependent Outputs Service TestProgramming Operating Schedules Fan TestThird Party Control Controls OperationUnit Configuration ModesGeneral Operating Sequence Occupancy DeterminationCompressor Operation Indoor Fan OperationUnoccupied Free Cooling Outdoor Fan OperationEconomizer Operation Indoor Air Quality IAQ Cooling Modes Cool Supply Air Set Point For units with Enthalpy Control Ventilation ModeFor all units with Economizers Demand Control VentilationHeating Modes Supply-Air Temperature Sensor SAT Gas Heat Start-UpTemp Comp Strt Cool Factr TCS.C Temperature Compensated StartSetting Up the System Temp Comp Strt Heat Factr TCS.HCarrier Comfort Network Ccnr Configuration Demand LimitRestart Procedure TroubleshootingAlarm Handling Complete Unit StoppageAlarms and Alerts Communication FailuresAlert Code T075 Supply Air Temperature Thermistor Failure Alert Code T073 Outdoor Air Temperature Thermistor FailureAlert Code T074 Space Temperature Thermistor Failure Alarm Code A154 Serial Eeprom Hardware FailureAlarm Code A200 Linkage Timeout Comm Failure Alarm Code T155 Serial Eeprom Storage Failure ErrorAlarm Code A156 Critical Serial Eeprom Storage Fail Error Alarm Code A404 Fire ShutdownAlert Code T415 IAQ Input Out of Range Alert Code T416 OAQ Input Out of RangeComfortLink Alarm Codes Cooling Troubleshooting Digital Scroll Controller DSC Troubleshooting Cooling Service AnalysisFlash Code 4 ⎯ Locked Rotor DSC Red LED Flash CodesEconomizer Troubleshooting Economizer Service AnalysisPhase Loss Protection Heating TroubleshootingVariable Frequency Drive VFD Troubleshooting IGC Service Analysis Logic LED IGC Board LED Alarm CodesElectric Heat Service Analysis FlashRefrigerant Temperatures Thermistor TroubleshootingAir Temperatures Thermistor/Temperature Sensor CheckSensor Trim Transducer TroubleshootingForcing Inputs and Outputs Temp Voltage Resistance Drop Temp Voltage Resistance Temp F Drop Degree C Degree F Pressure Voltage Major System ComponentsGeneral Psig48PD Control Wiring Schematic 50PD Control Wiring Schematic 48/50PD Power Wiring Schematic and Legend Typical Unit Component Arrangement Setting Main Base Board MBBMBB Connections FIL.SCenter of the board. Do not change this setting Economizer Control Board ECBECB Connections RM.OCModulation Board AUX1 CommunicationDigital Scroll Control Board DSC CMP.AVariable Frequency Drive VFD Variable Frequency Drive VFDIntegrated Gas Control IGC Board Integrated Gas Control IGC BoardLow Voltage Terminal Strip TB1Scrolling Marquee Display Accessory Navigatort DisplayField-Installed Accessories Carrier Comfort Network Ccnr InterfaceSpace Temperature Sensor T-58 Space Temperature Sensor AveragingSpace Temperature Sensor Averaging Service Periodic Clean Water Rinse CleaningCoil Maintenance and Cleaning Recommendation Routine Cleaning of Round-Tube Coil SurfacesOutdoor-Air Inlet Screens Condensate Drain PanFilters Main Burner 48PDLubrication Evaporator Fan Service and ReplacementEvaporator Fan Performance Adjustment Condenser-Fan Adjustment Evaporator Fan Belt Tension AdjustmentVariable Frequency Drive VFD Replacement Evacuation Economizer Operation During Power FailureVerify Sensor Performance Refrigerant ChargeAltitude Compensation 48PG03-07 Gas Valve AdjustmentPuronR Refrigerant Elevation Natural GAS PropaneFilter Drier High AltitudeMain Burners Protective DevicesRelief Devices Replacement PartsDiagnostic LEDs Compressor Sound ShieldMode RUN Status Appendix a Local Display and CCN TablesOnly StrtAlrmdisp = CCN Generic = CCNMode Pressures Mode Service TestMode Temperatures Mode SET Points Mode InputsMode Outputs OutputsMode Configuration MRT.H HT.TYHTR MOT.HII.CF IA.CFIA.FN II.FNSPT.T TrimSPT.C SAT.CMode Time Clock CCN only TablesMode Operating Modes EN.LO OK.HTACT.H AQ.DVExpansion Range Units Mode AlarmsExpansion Range Default CCN CCN Point CCN Write TABLE/SUB---TABLE StatusAppendix B VFD Information VFD Terminal DesignationsVFD Configurations VFD Modes Standard Display ModeVFD Operation Start Up with AssistantChanged Parameters Mode Parameters ModeStart-Up Assistant Mode Drive Parameter Backup ModeVFD Diagnostics History VFD MaintenanceCorrecting Alarms Heat Sink201---206 Fault Codes101---105 1002 10001001 1003Maintenance Interval Alarm CodesMaintenance Intervals Battery Replacement Main Fan ReplacementControl Panel Cleaning Fan Performance 48PDE05 Vertical Units Appendix C START-UP DataFan Performance 48PDD05 Vertical Units AirflowFan Performance 48PDD06 Vertical Units Available External Static Pressure in. wg Fan Performance 48PDE06 Vertical UnitsRpm Bhp 1500 CFMBhp Rpm Fan Performance 48PDD05 Horizontal UnitsFan Performance 48PDE05 Horizontal Units Fan Performance 48PDD06 Horizontal Units 1026 1086 1144 1199 1253Fan Performance 48PDE06 Horizontal Units Fan Performance 50PD05 Vertical Units Fan Performance 50PD06 Vertical UnitsFan Performance 50PD05 Horizontal Units Bhp Rpm 1500General Notes for FAN Performance Data Tables Appendix D Additional START-UP Data Control SET Point and Configuration LOG Indicate Unit Settings belowCCN Point Entry 103 104 Unit START-UP Checklist PRE-START-UP106

48/50PD05 specifications

The Carrier 48/50PD05 is a remarkable addition to Carrier's lineup of rooftop units, offering advanced cooling and heating solutions for commercial applications. Designed for medium-sized buildings, this unit is well-suited for both new installations and as a replacement for older systems, thanks to its versatile features and efficient performance.

One of the standout features of the 48/50PD05 is its energy efficiency. It incorporates state-of-the-art technology to achieve high Seasonal Energy Efficiency Ratios (SEER) and EER ratings, reducing operational costs while delivering superior comfort. The unit is also compliant with the latest energy regulations, making it an environmentally friendly choice for building owners concerned about sustainability.

The 48/50PD05 is equipped with a highly efficient scroll compressor, which not only enhances performance but also contributes to quiet operation. This is a significant advantage in commercial spaces where noise levels need to be kept in check for comfort and productivity. Additionally, the unit includes advanced airflow design, ensuring even distribution of conditioned air throughout the space.

Technologically, the Carrier 48/50PD05 features Carrier's Infinity Control system, which allows for precise control of indoor climate. This intelligent control mechanism can be integrated with smart building management systems, enabling users to monitor and manage energy use effectively. Wi-Fi connectivity is also available, providing remote access for real-time adjustments and diagnostics.

Durability is another characteristic of the 48/50PD05. Constructed with high-quality materials, the unit withstands various environmental conditions, ensuring longevity and reliability. Moreover, the modular design facilitates easy maintenance, making service procedures efficient and cost-effective.

In addition to cooling, the Carrier 48/50PD05 offers heating capabilities, often utilizing gas or electric heating options that can be tailored to the specific needs of a building. The unit can also be equipped with integrated economizers, allowing for free cooling during suitable outdoor conditions, further enhancing energy savings.

Overall, the Carrier 48/50PD05 stands out as a high-performance HVAC solution that combines efficiency, technology, and durability. It provides building owners with a versatile tool to ensure comfort while minimizing their environmental footprint. With a strong emphasis on energy savings and advanced control features, this rooftop unit is a smart investment for any commercial property.