Carrier 48/50PD05 manual Outdoor Fan Operation, Economizer Operation, Unoccupied Free Cooling

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Outdoor Fan Operation

The 48/50 PD units use a multi-speed outdoor fan motor to control the head pressure within an acceptable range at low outdoor ambient temperatures. On the 48 and 50 PD-05 and 06 size units the outdoor fan contactor is powered on the load side of the compressor contactor so the outdoor fans will run only when the compressor contactor is energized. When the outdoor fan contactor is not energized the outdoor fan runs at high speed.

When the outdoor fan contactor is energized the outdoor fan runs at low speed.

The outdoor fan speed is controlled by a system three of fan levels set up in the control software. Table 6 shows the three levels and fan speeds for each level. The fan levels are determined by Outdoor Air Temperature (TemperaturesAIR.TOAT) but can be overridden by Condenser Pressure A (PressuresSCP.A) inputs to the Main Base Board.

FAN

FAN

CONDITIONS TO TRANSITION TO NEXT

CONDITIONS TO TRANSITION TO NEXT

LEVEL

SPEED

LOWER LEVEL

HIGHER LEVEL

 

 

 

 

 

 

 

1. Compressor Contactor is ON

 

 

 

(on initial start up outdoor fan runs at Level 2 for

0

OFF

N/A

10 seconds before moving to correct level based

on outside air temperature or Condenser Pres-

 

 

 

sure A)

 

 

 

 

 

 

 

1. Outside Air Temperature Control — Fan

 

 

 

Lev2 On Temperature 55 F or above (Configu-

1

LOW

1. Compressor Contactor is OFF

rationCOOLOFC2.ON >=55F)*

2. Condenser Pressure A Override — Fan

 

 

 

Lev1 Max Pressure 450 psig or above (Config-

 

 

 

urationCOOLOFC1.MXP>= 450 psig)*

 

 

 

 

 

 

1. Outside Air Temperature Control --- --- Fan

 

 

 

Lev2 Off Temperature 45 F or below (Confi-

 

2

HIGH

gurationCOOLOFC2.OFF <=45F)*

N/A

2. Condenser Pressure A Override --- --- Fan

 

 

Lev2 Min Pressure 200 psig or below (Config-

 

 

 

urationCOOLOFC2.MNP<= 200 psig)*

 

 

 

 

 

Table 6 — Fan Level Control of Outdoor Fan

*Configuration parameters 1.MXP, 2.MNP, 2.ON and 2.OFF factory default configuration should not be changed. The default configurations have been qualified over a wide range of conditions and are provided in case a field replacement of the control board occurs and the settings need to be checked or manually configured.\

48/50PD

Economizer Operation

If an economizer is installed, then Economizer Installed (ConfigurationUNITEC.EN) should be set to YES. The economizer is controlled by the Econo Commanded Position (OutputsECONEC.CP) on the Economizer Control Board (ECB). Feed back from the economizer actuator is output on

configuration parameter Econo Actual Position (OutputsECONEC.AP).

Economizer Actuator Communication

The economizer actuator used with the 48/50PD units is a Multi-Function Technology (MFT) actuator. This allows the ComfortLink system to communicate with the actuator through a feedback signal. The configuration Economizer Control Type (ConfigurationECONE.CTL) determines the communication method, either digital or analog, used to communicate between the Economizer Control Board and the economizer actuator.

The power to the unit must be cycled after the Economizer Control Type (Configuration ECONE.CTL) configuration parameter is changed.

E.CTL = 1 or 2 (Digital/Position or Digital/Command)

When Economizer Control Type (ConfigurationECONE.CTL) is set to 1, the Economizer Control Board will communicate with the economizer actuator using the digital protocol, from Economizer Control Board plug J7-1 to actuator pin 5. The commanded position and the actuators actual position are communicated back and forth between the actuator and the Economizer Control Board. When the Economizer Control Board and actuator first initiate communication, a Control Angle Economizer Control Type (Operating ModesECONC.ANG) is provided to the Economizer Control Board and defines the actuator’s range of motion. The control angle must be greater than the Min Actuator Ctrl Angle (ConfigurationECONM.ANG). During this digital control, the Economizer Control Board analog 4 to 20 mA output will represent the actuator’s actual position when E.CTL = 1 or

commanded position when E.CTL = 2. Because the wiring has a built-in 500-ohm resistor, the 4 to 20mA signal is converted to a 2 to 10VDC signal that is accessible via a field connected terminal board TB-8 and TB-9. However, before this signal can be read remotely, the violet wire that connects the actuator to field connection terminal board TB-J10-8 must be removed or cut.

E.CTL = 3 (Analog Control)

When E.CTL is set to 3, the Economizer Control Board will NOT communicate with the economizer actuator directly with the 4 to 20mA analog signal wired to TB-8 and TB-9 along with the 500-ohm resistor producing a 2 to 10VDC signal for the actuator. While in this mode, the actuator’s built-in 2 to 10VDC feedback signal s accessible via TB-9 and TB-10 any time because it is not used by the Economizer Control Board.

Free Cooling

The economizer will be allowed to help with cooling if the Outdoor Air Temperature (TemperaturesAIR.TOAT) is less than the configured Econo Cool Hi Temp Limit (ConfigurationECONEH.LO) and greater than the

configured Econo Cool Lo Temp Limit (ConfigurationECONEL.LO). If an enthalpy sensor is installed, the outdoor temperature must be below the Econo Cool Hi Temp Limit (ConfigurationECONEH.LO) and the Outdoor Enthalpy Switch (InputsGEN.IENTH) must be LOW.

Unoccupied Free Cooling

The unoccupied free cooling algorithm attempts to maintain the building space half way between the Occupied Cool Set Point (SetpointsOCSP) and Occupied Heat Set Point (SetpointsOHSP) using only the economizer when the conditions in the building and the outdoors are suitable., during UNoccupied periods if the air in the building and the outdoor air are suitable. Three different configurations define this algorithm:

1. Unoccupied

Free

Cooling

(ConfigurationECONUEFC)

 

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Contents Table of Contents What to do if you smell gas Safety ConsiderationsBasic Control Usage GeneralScrolling Marquee Mode and Menu Display Structure System Pilott and Touch Pilot DevicesCCN Tables and Display START-UP Condenser Fans and Motors Power SupplyInternal Wiring Evaporator FanControls Quick SET-UP CCN Communication AccessoriesTimeclock Setting an Occupied Time Schedule Weekdays Only for 730 toFan Status Filter StatusFan Test Service TestProgramming Operating Schedules Independent OutputsControls Operation Third Party ControlModes Unit ConfigurationOccupancy Determination General Operating SequenceIndoor Fan Operation Compressor OperationOutdoor Fan Operation Economizer OperationUnoccupied Free Cooling Indoor Air Quality IAQ Cooling Modes Cool Supply Air Set Point Demand Control Ventilation Ventilation ModeFor all units with Economizers For units with Enthalpy ControlHeating Modes Gas Heat Start-Up Supply-Air Temperature Sensor SATTemp Comp Strt Heat Factr TCS.H Temperature Compensated StartSetting Up the System Temp Comp Strt Cool Factr TCS.CDemand Limit Carrier Comfort Network Ccnr ConfigurationComplete Unit Stoppage TroubleshootingAlarm Handling Restart ProcedureCommunication Failures Alarms and AlertsAlarm Code A154 Serial Eeprom Hardware Failure Alert Code T073 Outdoor Air Temperature Thermistor FailureAlert Code T074 Space Temperature Thermistor Failure Alert Code T075 Supply Air Temperature Thermistor FailureAlarm Code A404 Fire Shutdown Alarm Code T155 Serial Eeprom Storage Failure ErrorAlarm Code A156 Critical Serial Eeprom Storage Fail Error Alarm Code A200 Linkage Timeout Comm FailureAlert Code T416 OAQ Input Out of Range Alert Code T415 IAQ Input Out of RangeComfortLink Alarm Codes Cooling Troubleshooting Cooling Service Analysis Digital Scroll Controller DSC TroubleshootingDSC Red LED Flash Codes Flash Code 4 ⎯ Locked RotorEconomizer Service Analysis Economizer TroubleshootingHeating Troubleshooting Variable Frequency Drive VFD TroubleshootingPhase Loss Protection IGC Service Analysis Logic Flash IGC Board LED Alarm CodesElectric Heat Service Analysis LEDThermistor/Temperature Sensor Check Thermistor TroubleshootingAir Temperatures Refrigerant TemperaturesTransducer Troubleshooting Forcing Inputs and OutputsSensor Trim Temp Voltage Resistance Drop Temp Voltage Resistance Temp F Drop Degree C Degree F Psig Major System ComponentsGeneral Pressure Voltage48PD Control Wiring Schematic 50PD Control Wiring Schematic 48/50PD Power Wiring Schematic and Legend Typical Unit Component Arrangement Main Base Board MBB SettingFIL.S MBB ConnectionsEconomizer Control Board ECB Center of the board. Do not change this settingRM.OC ECB ConnectionsCommunication Modulation Board AUX1CMP.A Digital Scroll Control Board DSCVariable Frequency Drive VFD Variable Frequency Drive VFDIntegrated Gas Control IGC Board Integrated Gas Control IGC BoardTB1 Low Voltage Terminal StripCarrier Comfort Network Ccnr Interface Accessory Navigatort DisplayField-Installed Accessories Scrolling Marquee DisplaySpace Temperature Sensor Averaging Space Temperature Sensor T-58Space Temperature Sensor Averaging Service Routine Cleaning of Round-Tube Coil Surfaces CleaningCoil Maintenance and Cleaning Recommendation Periodic Clean Water RinseMain Burner 48PD Condensate Drain PanFilters Outdoor-Air Inlet ScreensEvaporator Fan Service and Replacement Evaporator Fan Performance AdjustmentLubrication Evaporator Fan Belt Tension Adjustment Variable Frequency Drive VFD ReplacementCondenser-Fan Adjustment Refrigerant Charge Economizer Operation During Power FailureVerify Sensor Performance EvacuationElevation Natural GAS Propane Gas Valve AdjustmentPuronR Refrigerant Altitude Compensation 48PG03-07Protective Devices High AltitudeMain Burners Filter DrierCompressor Sound Shield Replacement PartsDiagnostic LEDs Relief DevicesAppendix a Local Display and CCN Tables Mode RUN StatusGeneric = CCN StrtAlrmdisp = CCN OnlyMode Service Test Mode TemperaturesMode Pressures Mode Inputs Mode SET PointsOutputs Mode OutputsMode Configuration MOT.H HT.TYHTR MRT.HII.FN IA.CFIA.FN II.CFSAT.C TrimSPT.C SPT.TCCN only Tables Mode Time ClockMode Operating Modes AQ.DV OK.HTACT.H EN.LOTABLE/SUB---TABLE Status Mode AlarmsExpansion Range Default CCN CCN Point CCN Write Expansion Range UnitsVFD Terminal Designations Appendix B VFD InformationVFD Configurations Start Up with Assistant Standard Display ModeVFD Operation VFD ModesDrive Parameter Backup Mode Parameters ModeStart-Up Assistant Mode Changed Parameters ModeVFD Diagnostics Heat Sink VFD MaintenanceCorrecting Alarms HistoryFault Codes 101---105201---206 1003 10001001 1002Alarm Codes Maintenance IntervalsMaintenance Interval Main Fan Replacement Control Panel CleaningBattery Replacement Airflow Appendix C START-UP DataFan Performance 48PDD05 Vertical Units Fan Performance 48PDE05 Vertical UnitsFan Performance 48PDD06 Vertical Units CFM Fan Performance 48PDE06 Vertical UnitsRpm Bhp 1500 Available External Static Pressure in. wgFan Performance 48PDD05 Horizontal Units Fan Performance 48PDE05 Horizontal UnitsBhp Rpm 1026 1086 1144 1199 1253 Fan Performance 48PDD06 Horizontal UnitsFan Performance 48PDE06 Horizontal Units Fan Performance 50PD06 Vertical Units Fan Performance 50PD05 Vertical UnitsBhp Rpm 1500 Fan Performance 50PD05 Horizontal UnitsGeneral Notes for FAN Performance Data Tables Appendix D Additional START-UP Data Indicate Unit Settings below Control SET Point and Configuration LOGCCN Point Entry 103 104 PRE-START-UP Unit START-UP Checklist106

48/50PD05 specifications

The Carrier 48/50PD05 is a remarkable addition to Carrier's lineup of rooftop units, offering advanced cooling and heating solutions for commercial applications. Designed for medium-sized buildings, this unit is well-suited for both new installations and as a replacement for older systems, thanks to its versatile features and efficient performance.

One of the standout features of the 48/50PD05 is its energy efficiency. It incorporates state-of-the-art technology to achieve high Seasonal Energy Efficiency Ratios (SEER) and EER ratings, reducing operational costs while delivering superior comfort. The unit is also compliant with the latest energy regulations, making it an environmentally friendly choice for building owners concerned about sustainability.

The 48/50PD05 is equipped with a highly efficient scroll compressor, which not only enhances performance but also contributes to quiet operation. This is a significant advantage in commercial spaces where noise levels need to be kept in check for comfort and productivity. Additionally, the unit includes advanced airflow design, ensuring even distribution of conditioned air throughout the space.

Technologically, the Carrier 48/50PD05 features Carrier's Infinity Control system, which allows for precise control of indoor climate. This intelligent control mechanism can be integrated with smart building management systems, enabling users to monitor and manage energy use effectively. Wi-Fi connectivity is also available, providing remote access for real-time adjustments and diagnostics.

Durability is another characteristic of the 48/50PD05. Constructed with high-quality materials, the unit withstands various environmental conditions, ensuring longevity and reliability. Moreover, the modular design facilitates easy maintenance, making service procedures efficient and cost-effective.

In addition to cooling, the Carrier 48/50PD05 offers heating capabilities, often utilizing gas or electric heating options that can be tailored to the specific needs of a building. The unit can also be equipped with integrated economizers, allowing for free cooling during suitable outdoor conditions, further enhancing energy savings.

Overall, the Carrier 48/50PD05 stands out as a high-performance HVAC solution that combines efficiency, technology, and durability. It provides building owners with a versatile tool to ensure comfort while minimizing their environmental footprint. With a strong emphasis on energy savings and advanced control features, this rooftop unit is a smart investment for any commercial property.