Carrier 48/50PD05 Relief Devices, Compressor Sound Shield, Control Circuit, Replacement Parts

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Evaporator Fan Motor Protection

Indoor-fan motors less than 5 hp are equipped with internal overcurrent and overtemperature protection. Protection devices reset automatically. Disconnect and lock out power when servicing motor. Indoor-fan motors 5 hp and larger are equipped with a manual reset, calibrated trip, magnetic circuit breaker and overcurrent protection. Do not bypass connections or increase the size of the breaker to correct trouble. Determine the cause and correct it before resetting the breaker.

Condenser-Fan Motor Protection

Each condenser-fan motor is internally protected against overtemperature.

COMPRESSOR BASE

SHIELD

Cut Compressor Base Sound Shield along dotted lines

Remove this compressor mounting bolt and grommet at this location.

Slide Compressor Base Sound Shield in this direction.

Fuses are located in the control box and feed power to the condenser fan motors. Always replace blown fuses with the correct size fuse as indicated on the unit fuse label.

Saturated Suction Pressure (SSP)

If the SSP for a particular circuit is reading below the alarm set point for an extended period of time, that circuit will be shut down. After 15 minutes, the alarm will automatically reset. If this alarm occurs 3 times consecutively, the circuit will remain locked out until an alarm reset is initiated via CCN or manually via the Scrolling Marquee display (see Alarms and Alerts section for more details).

Relief Devices

All units have relief devices to protect against damage from excessive pressures (i.e., fire). These devices protect the high and low side and are located at the suction line service port. Protect joint during brazing operations near joint.

Compressor Sound Shield

The 48/50PD units are equipped with a compressor sound shield. The sound shield has two parts, the compressor jacket encloses the shell of the compressor and the base shield is installed between the bottom of the compressor and the unit base pan. The sound shield reduces the difference in noise levels as the compressor loads and unloads in the frequency ranges of 200 to 2000 Hz. Since the human speech occurs in the 200 to 2000 Hz frequency ranges the sound shield reduces the speech annoyance caused by the loading and unloading of the compressor.

The compressor jacket is held closed around the compressor by Velcro tape. To remove the compressor jacket, separate the Velcro along the side and top of the compressor. Slide the jacket toward the back of the compressor to remove the jacket. Make sure the jacket is reinstalled after servicing or replacing the compressor.

The compressor base shield is accessible when the compressor is removed. To remove the base shield without removing the compressor, remove one front compressor mounting bolt and grommet. At the three remaining compressor mounting grommets, cut the sound shield so that the base shield can be slid in the direction of the compressor mounting bolt and grommet that was removed. (See Fig. 39.) Cut replacement base shield along dotted lines as shown in Fig. 39 and reinstall in reverse direction. When installing the base shield, place the soft side facing upward. Reinstall compressor mounting grommet and bolt.

C08664

Fig. 39 - Base Sound Shield

Control Circuit, 24-V

Each control circuit is protected against overcurrent by a 3.2 amp circuit breaker. Breaker can be reset. If it trips, determine cause of trouble before resetting.

Replacement Parts

A complete list of replacement parts may be obtained from any Carrier distributor upon request.

Diagnostic LEDs

The MBB, ECB, AUX1, IGC and DSC control boards have LED lights for diagnostic purposes. The meanings and error codes can be found in the the troubleshooting section of this manual.

48/50PD

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Contents Table of Contents What to do if you smell gas Safety ConsiderationsBasic Control Usage GeneralSystem Pilott and Touch Pilot Devices Scrolling Marquee Mode and Menu Display StructureCCN Tables and Display START-UP Condenser Fans and Motors Power SupplyInternal Wiring Evaporator FanControls Quick SET-UP CCN Communication AccessoriesTimeclock Setting an Occupied Time Schedule Weekdays Only for 730 toFan Status Filter StatusFan Test Service TestProgramming Operating Schedules Independent OutputsControls Operation Third Party ControlModes Unit ConfigurationOccupancy Determination General Operating SequenceIndoor Fan Operation Compressor OperationEconomizer Operation Outdoor Fan OperationUnoccupied Free Cooling Indoor Air Quality IAQ Cooling Modes Cool Supply Air Set Point Demand Control Ventilation Ventilation ModeFor all units with Economizers For units with Enthalpy ControlHeating Modes Gas Heat Start-Up Supply-Air Temperature Sensor SATTemp Comp Strt Heat Factr TCS.H Temperature Compensated StartSetting Up the System Temp Comp Strt Cool Factr TCS.CDemand Limit Carrier Comfort Network Ccnr ConfigurationComplete Unit Stoppage TroubleshootingAlarm Handling Restart ProcedureCommunication Failures Alarms and AlertsAlarm Code A154 Serial Eeprom Hardware Failure Alert Code T073 Outdoor Air Temperature Thermistor FailureAlert Code T074 Space Temperature Thermistor Failure Alert Code T075 Supply Air Temperature Thermistor FailureAlarm Code A404 Fire Shutdown Alarm Code T155 Serial Eeprom Storage Failure ErrorAlarm Code A156 Critical Serial Eeprom Storage Fail Error Alarm Code A200 Linkage Timeout Comm FailureAlert Code T416 OAQ Input Out of Range Alert Code T415 IAQ Input Out of RangeComfortLink Alarm Codes Cooling Troubleshooting Cooling Service Analysis Digital Scroll Controller DSC TroubleshootingDSC Red LED Flash Codes Flash Code 4 ⎯ Locked RotorEconomizer Service Analysis Economizer TroubleshootingVariable Frequency Drive VFD Troubleshooting Heating TroubleshootingPhase Loss Protection IGC Service Analysis Logic Flash IGC Board LED Alarm CodesElectric Heat Service Analysis LEDThermistor/Temperature Sensor Check Thermistor TroubleshootingAir Temperatures Refrigerant TemperaturesForcing Inputs and Outputs Transducer TroubleshootingSensor Trim Temp Voltage Resistance Drop Temp Voltage Resistance Temp F Drop Degree C Degree F Psig Major System ComponentsGeneral Pressure Voltage48PD Control Wiring Schematic 50PD Control Wiring Schematic 48/50PD Power Wiring Schematic and Legend Typical Unit Component Arrangement Main Base Board MBB SettingFIL.S MBB ConnectionsEconomizer Control Board ECB Center of the board. Do not change this settingRM.OC ECB ConnectionsCommunication Modulation Board AUX1CMP.A Digital Scroll Control Board DSCVariable Frequency Drive VFD Variable Frequency Drive VFDIntegrated Gas Control IGC Board Integrated Gas Control IGC BoardTB1 Low Voltage Terminal StripCarrier Comfort Network Ccnr Interface Accessory Navigatort DisplayField-Installed Accessories Scrolling Marquee DisplaySpace Temperature Sensor Averaging Space Temperature Sensor T-58Space Temperature Sensor Averaging Service Routine Cleaning of Round-Tube Coil Surfaces CleaningCoil Maintenance and Cleaning Recommendation Periodic Clean Water RinseMain Burner 48PD Condensate Drain PanFilters Outdoor-Air Inlet ScreensEvaporator Fan Performance Adjustment Evaporator Fan Service and ReplacementLubrication Variable Frequency Drive VFD Replacement Evaporator Fan Belt Tension AdjustmentCondenser-Fan Adjustment Refrigerant Charge Economizer Operation During Power FailureVerify Sensor Performance EvacuationElevation Natural GAS Propane Gas Valve AdjustmentPuronR Refrigerant Altitude Compensation 48PG03-07Protective Devices High AltitudeMain Burners Filter DrierCompressor Sound Shield Replacement PartsDiagnostic LEDs Relief DevicesAppendix a Local Display and CCN Tables Mode RUN StatusGeneric = CCN StrtAlrmdisp = CCN OnlyMode Temperatures Mode Service TestMode Pressures Mode Inputs Mode SET PointsOutputs Mode OutputsMode Configuration MOT.H HT.TYHTR MRT.HII.FN IA.CFIA.FN II.CFSAT.C TrimSPT.C SPT.TCCN only Tables Mode Time ClockMode Operating Modes AQ.DV OK.HTACT.H EN.LOTABLE/SUB---TABLE Status Mode AlarmsExpansion Range Default CCN CCN Point CCN Write Expansion Range UnitsVFD Terminal Designations Appendix B VFD InformationVFD Configurations Start Up with Assistant Standard Display ModeVFD Operation VFD ModesDrive Parameter Backup Mode Parameters ModeStart-Up Assistant Mode Changed Parameters ModeVFD Diagnostics Heat Sink VFD MaintenanceCorrecting Alarms History101---105 Fault Codes201---206 1003 10001001 1002Maintenance Intervals Alarm CodesMaintenance Interval Control Panel Cleaning Main Fan ReplacementBattery Replacement Airflow Appendix C START-UP DataFan Performance 48PDD05 Vertical Units Fan Performance 48PDE05 Vertical UnitsFan Performance 48PDD06 Vertical Units CFM Fan Performance 48PDE06 Vertical UnitsRpm Bhp 1500 Available External Static Pressure in. wgFan Performance 48PDE05 Horizontal Units Fan Performance 48PDD05 Horizontal UnitsBhp Rpm 1026 1086 1144 1199 1253 Fan Performance 48PDD06 Horizontal UnitsFan Performance 48PDE06 Horizontal Units Fan Performance 50PD06 Vertical Units Fan Performance 50PD05 Vertical UnitsBhp Rpm 1500 Fan Performance 50PD05 Horizontal UnitsGeneral Notes for FAN Performance Data Tables Appendix D Additional START-UP Data Indicate Unit Settings below Control SET Point and Configuration LOGCCN Point Entry 103 104 PRE-START-UP Unit START-UP Checklist106

48/50PD05 specifications

The Carrier 48/50PD05 is a remarkable addition to Carrier's lineup of rooftop units, offering advanced cooling and heating solutions for commercial applications. Designed for medium-sized buildings, this unit is well-suited for both new installations and as a replacement for older systems, thanks to its versatile features and efficient performance.

One of the standout features of the 48/50PD05 is its energy efficiency. It incorporates state-of-the-art technology to achieve high Seasonal Energy Efficiency Ratios (SEER) and EER ratings, reducing operational costs while delivering superior comfort. The unit is also compliant with the latest energy regulations, making it an environmentally friendly choice for building owners concerned about sustainability.

The 48/50PD05 is equipped with a highly efficient scroll compressor, which not only enhances performance but also contributes to quiet operation. This is a significant advantage in commercial spaces where noise levels need to be kept in check for comfort and productivity. Additionally, the unit includes advanced airflow design, ensuring even distribution of conditioned air throughout the space.

Technologically, the Carrier 48/50PD05 features Carrier's Infinity Control system, which allows for precise control of indoor climate. This intelligent control mechanism can be integrated with smart building management systems, enabling users to monitor and manage energy use effectively. Wi-Fi connectivity is also available, providing remote access for real-time adjustments and diagnostics.

Durability is another characteristic of the 48/50PD05. Constructed with high-quality materials, the unit withstands various environmental conditions, ensuring longevity and reliability. Moreover, the modular design facilitates easy maintenance, making service procedures efficient and cost-effective.

In addition to cooling, the Carrier 48/50PD05 offers heating capabilities, often utilizing gas or electric heating options that can be tailored to the specific needs of a building. The unit can also be equipped with integrated economizers, allowing for free cooling during suitable outdoor conditions, further enhancing energy savings.

Overall, the Carrier 48/50PD05 stands out as a high-performance HVAC solution that combines efficiency, technology, and durability. It provides building owners with a versatile tool to ensure comfort while minimizing their environmental footprint. With a strong emphasis on energy savings and advanced control features, this rooftop unit is a smart investment for any commercial property.
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