Carrier 48/50PD05 manual Economizer Troubleshooting, Economizer Service Analysis

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Economizer Troubleshooting

Use the unit Scrolling Marquee display or a CCN device to view the economizer status display and the economizer diagnostic display (see Appendix A) for information on the economizer operation. Check the current alarms and alarm history for any economizer alarm codes and correct any causes. (See Table 11.)

Verify any unique control configurations per installed site requirements or accessories. If alarms conditions are corrected and cleared, operation of the economizer may be verified by using the Service Test mode (see Service Test section and Table 5). The following steps specify how to test the economizer using the Scrolling Marquee display. See Table 11 for general economizer service analysis.

1.Enter the Service Test main menu on the display.

2.Enter TEST and turn ON test mode. A password may be needed in order to turn ON the Service Test. The default password is 1111.

3.Return to the main level of Service Test.

4.Enter the INDP submenu and enter an initial value for ECON. This will drive the economizer damper to the specified position. Continue to adjust the ECON value to make sure the economizer opens and closes.

5.Because of a mechanical problem with the economizer, the actuator might acquire a new degree of rotation which is less than M.ANG. If this occurs, a “T414 Economizer Damper Actuator Out of Calibration” alert will be generated. This alert can only occur if the economizer is

using digital communications (Configuration ECONE.CTL = 1 or 2). The economizer calibration procedure (Service TestIND.PE.CAL) will reconfigure the actuator to the new fully closed and fully open positions. To implement the calibration procedure, change E.CAL from OFF to ON. E.CAL will remain ON as long as the calibration procedure is being implemented (as long as 5 minutes). During the calibration procedure the actuator will close fully and then open fully. After the calibration is complete, the degree of rotation should be greater than M.ANG, causing the T414 alert to clear. If the T414 alert does not clear, check the economizer damper for other mechanical problems.

6.Return to Service TestTEST and turn OFF test mode. This will cause the unit to return to normal operation.

48/50PD

Table 11 — Economizer Service Analysis

 

 

 

 

 

 

 

PROBLEM

POSSIBLE CAUSE

REMEDY

Damper Does Not Move.

Indoor Fan is off.

Check for proper VFD connections. Check that

 

 

 

 

VFD is illuminated and in Auto mode.

 

 

 

 

Unit is not configured for continuous fan operation

 

 

 

 

and there are no cooling or heating demands.

 

 

 

 

Unit is in Unoccupied mode and there is no call for

 

 

 

 

heating or cooling.

 

 

 

 

Tripped circuit breaker.

 

 

 

 

No power to the unit.

 

 

 

 

Unit is off via CCN command.

 

 

 

Actuator is unplugged at motor or at economizer board.

Check wiring connections.

 

 

 

Unit is not configured for economizer.

Configure unit for economizer per the

 

 

 

 

instructions.

 

 

 

Outdoor---air temperature is above economizer

Adjust the high temperature lockout setting if it is

 

 

 

high temperature lockout.

incorrect, otherwise, economizer is operating

 

 

 

 

correctly.

 

 

 

Outdoor---air temperature is below economizer low

Adjust the low temperature lockout setting if it is

 

 

 

temperature lockout.

incorrect, otherwise, economizer is operating

 

 

 

 

correctly.

 

 

 

Communication loss to economizer board.

Check wiring connections.

 

 

 

Damper is jammed.

Identify the obstruction and safely remove.

Economizer Operation is Limited

Minimum position is set incorrectly.

Adjust minimum position setting.

to Minimum Position.

 

 

Outdoor---air temperature is above economizer

Adjust the high temperature lockout setting

 

 

 

high temperature lockout.

if it is incorrect, otherwise, economizer is

 

 

 

 

operating correctly.

 

 

 

Outdoor---air temperature is below economizer

Adjust the low temperature lockout setting

 

 

 

low temperature lockout.

if it is incorrect, otherwise, economizer is

 

 

 

 

operating correctly.

 

 

 

Outdoor---air thermistor is faulty.

Replace outdoor---air thermistor.

 

 

 

Low suction pressure problem with a compressor.

Economizer is operating correctly, identify

 

 

 

 

compressor problem.

Economizer Position is Less

IAQ is controlling minimum damper position.

Adjust the IAQ settings if incorrect,

Than Minimum Position.

 

otherwise, the economizer is operating correctly.

 

 

 

Unit is in Unoccupied mode.

Adjust unit occupied schedule if incorrect,

 

 

 

 

otherwise, economizer is operating correctly.

 

 

 

Damper is jammed.

Identify the obstruction and safely remove.

Economizer Does Not Return

Unit is operating under free cooling.

Economizer is operating correctly.

to Minimum Position.

 

 

Damper Does Not Close on Power

Damper is jammed or spring return is backwards.

Identify the obstruction and safely remove.

Loss.

 

 

 

Remove actuator, flip it over and re---install.

Outdoor Damper Does Not Fully Close

Economizer actuator is out of calibration.

Enter Service Test mode and run the Calibrate

at 0% or Fully Open at 100%.

 

Economizer (E.CAL) procedure.

Economizer is not a configured

Unit is operating under free cooling.

Economizer is operating correctly.

minimum position

 

 

Unit fan speed is offsetting the economizer minimum

Economizer is operating correctly.

 

 

 

position to maintain proper ventilation.

 

LEGEND

 

 

 

CCN

-

Carrier Comfort Network

 

 

IAQ

-

Indoor Air Quality

 

 

VFD

-

Variable Frequency Drive

 

 

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Contents Table of Contents What to do if you smell gas Safety ConsiderationsBasic Control Usage GeneralScrolling Marquee Mode and Menu Display Structure System Pilott and Touch Pilot DevicesCCN Tables and Display START-UP Internal Wiring Power SupplyEvaporator Fan Condenser Fans and MotorsControls Quick SET-UP CCN Communication AccessoriesFan Status Setting an Occupied Time Schedule Weekdays Only for 730 toFilter Status TimeclockProgramming Operating Schedules Service TestIndependent Outputs Fan TestControls Operation Third Party ControlModes Unit ConfigurationOccupancy Determination General Operating SequenceIndoor Fan Operation Compressor OperationOutdoor Fan Operation Economizer OperationUnoccupied Free Cooling Indoor Air Quality IAQ Cooling Modes Cool Supply Air Set Point For all units with Economizers Ventilation ModeFor units with Enthalpy Control Demand Control VentilationHeating Modes Gas Heat Start-Up Supply-Air Temperature Sensor SATSetting Up the System Temperature Compensated StartTemp Comp Strt Cool Factr TCS.C Temp Comp Strt Heat Factr TCS.HDemand Limit Carrier Comfort Network Ccnr ConfigurationAlarm Handling TroubleshootingRestart Procedure Complete Unit StoppageCommunication Failures Alarms and AlertsAlert Code T074 Space Temperature Thermistor Failure Alert Code T073 Outdoor Air Temperature Thermistor FailureAlert Code T075 Supply Air Temperature Thermistor Failure Alarm Code A154 Serial Eeprom Hardware FailureAlarm Code A156 Critical Serial Eeprom Storage Fail Error Alarm Code T155 Serial Eeprom Storage Failure ErrorAlarm Code A200 Linkage Timeout Comm Failure Alarm Code A404 Fire ShutdownAlert Code T416 OAQ Input Out of Range Alert Code T415 IAQ Input Out of RangeComfortLink Alarm Codes Cooling Troubleshooting Cooling Service Analysis Digital Scroll Controller DSC TroubleshootingDSC Red LED Flash Codes Flash Code 4 ⎯ Locked RotorEconomizer Service Analysis Economizer TroubleshootingHeating Troubleshooting Variable Frequency Drive VFD TroubleshootingPhase Loss Protection IGC Service Analysis Logic Electric Heat Service Analysis IGC Board LED Alarm CodesLED FlashAir Temperatures Thermistor TroubleshootingRefrigerant Temperatures Thermistor/Temperature Sensor CheckTransducer Troubleshooting Forcing Inputs and OutputsSensor Trim Temp Voltage Resistance Drop Temp Voltage Resistance Temp F Drop Degree C Degree F General Major System ComponentsPressure Voltage Psig48PD Control Wiring Schematic 50PD Control Wiring Schematic 48/50PD Power Wiring Schematic and Legend Typical Unit Component Arrangement Main Base Board MBB SettingFIL.S MBB ConnectionsEconomizer Control Board ECB Center of the board. Do not change this settingRM.OC ECB ConnectionsCommunication Modulation Board AUX1CMP.A Digital Scroll Control Board DSCVariable Frequency Drive VFD Variable Frequency Drive VFDIntegrated Gas Control IGC Board Integrated Gas Control IGC BoardTB1 Low Voltage Terminal StripField-Installed Accessories Accessory Navigatort DisplayScrolling Marquee Display Carrier Comfort Network Ccnr InterfaceSpace Temperature Sensor Averaging Space Temperature Sensor T-58Space Temperature Sensor Averaging Service Coil Maintenance and Cleaning Recommendation CleaningPeriodic Clean Water Rinse Routine Cleaning of Round-Tube Coil SurfacesFilters Condensate Drain PanOutdoor-Air Inlet Screens Main Burner 48PDEvaporator Fan Service and Replacement Evaporator Fan Performance AdjustmentLubrication Evaporator Fan Belt Tension Adjustment Variable Frequency Drive VFD ReplacementCondenser-Fan Adjustment Verify Sensor Performance Economizer Operation During Power FailureEvacuation Refrigerant ChargePuronR Refrigerant Gas Valve AdjustmentAltitude Compensation 48PG03-07 Elevation Natural GAS PropaneMain Burners High AltitudeFilter Drier Protective DevicesDiagnostic LEDs Replacement PartsRelief Devices Compressor Sound ShieldAppendix a Local Display and CCN Tables Mode RUN StatusAlrmdisp = CCN StrtOnly Generic = CCNMode Service Test Mode TemperaturesMode Pressures Mode Inputs Mode SET PointsOutputs Mode OutputsMode Configuration HTR HT.TYMRT.H MOT.HIA.FN IA.CFII.CF II.FNSPT.C TrimSPT.T SAT.CCCN only Tables Mode Time ClockMode Operating Modes ACT.H OK.HTEN.LO AQ.DVExpansion Range Default CCN CCN Point CCN Write Mode AlarmsExpansion Range Units TABLE/SUB---TABLE StatusVFD Terminal Designations Appendix B VFD InformationVFD Configurations VFD Operation Standard Display ModeVFD Modes Start Up with AssistantStart-Up Assistant Mode Parameters ModeChanged Parameters Mode Drive Parameter Backup ModeVFD Diagnostics Correcting Alarms VFD MaintenanceHistory Heat SinkFault Codes 101---105201---206 1001 10001002 1003Alarm Codes Maintenance IntervalsMaintenance Interval Main Fan Replacement Control Panel CleaningBattery Replacement Fan Performance 48PDD05 Vertical Units Appendix C START-UP DataFan Performance 48PDE05 Vertical Units AirflowFan Performance 48PDD06 Vertical Units Rpm Bhp 1500 Fan Performance 48PDE06 Vertical UnitsAvailable External Static Pressure in. wg CFMFan Performance 48PDD05 Horizontal Units Fan Performance 48PDE05 Horizontal UnitsBhp Rpm 1026 1086 1144 1199 1253 Fan Performance 48PDD06 Horizontal UnitsFan Performance 48PDE06 Horizontal Units Fan Performance 50PD06 Vertical Units Fan Performance 50PD05 Vertical UnitsBhp Rpm 1500 Fan Performance 50PD05 Horizontal UnitsGeneral Notes for FAN Performance Data Tables Appendix D Additional START-UP Data Indicate Unit Settings below Control SET Point and Configuration LOGCCN Point Entry 103 104 PRE-START-UP Unit START-UP Checklist106

48/50PD05 specifications

The Carrier 48/50PD05 is a remarkable addition to Carrier's lineup of rooftop units, offering advanced cooling and heating solutions for commercial applications. Designed for medium-sized buildings, this unit is well-suited for both new installations and as a replacement for older systems, thanks to its versatile features and efficient performance.

One of the standout features of the 48/50PD05 is its energy efficiency. It incorporates state-of-the-art technology to achieve high Seasonal Energy Efficiency Ratios (SEER) and EER ratings, reducing operational costs while delivering superior comfort. The unit is also compliant with the latest energy regulations, making it an environmentally friendly choice for building owners concerned about sustainability.

The 48/50PD05 is equipped with a highly efficient scroll compressor, which not only enhances performance but also contributes to quiet operation. This is a significant advantage in commercial spaces where noise levels need to be kept in check for comfort and productivity. Additionally, the unit includes advanced airflow design, ensuring even distribution of conditioned air throughout the space.

Technologically, the Carrier 48/50PD05 features Carrier's Infinity Control system, which allows for precise control of indoor climate. This intelligent control mechanism can be integrated with smart building management systems, enabling users to monitor and manage energy use effectively. Wi-Fi connectivity is also available, providing remote access for real-time adjustments and diagnostics.

Durability is another characteristic of the 48/50PD05. Constructed with high-quality materials, the unit withstands various environmental conditions, ensuring longevity and reliability. Moreover, the modular design facilitates easy maintenance, making service procedures efficient and cost-effective.

In addition to cooling, the Carrier 48/50PD05 offers heating capabilities, often utilizing gas or electric heating options that can be tailored to the specific needs of a building. The unit can also be equipped with integrated economizers, allowing for free cooling during suitable outdoor conditions, further enhancing energy savings.

Overall, the Carrier 48/50PD05 stands out as a high-performance HVAC solution that combines efficiency, technology, and durability. It provides building owners with a versatile tool to ensure comfort while minimizing their environmental footprint. With a strong emphasis on energy savings and advanced control features, this rooftop unit is a smart investment for any commercial property.