Carrier 48/50PD05 Coil Maintenance and Cleaning Recommendation, Remove Surface Loaded Fibers

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48/50PD

!WARNING

UNIT OPERATION AND SAFETY HAZARD

Failure to follow this warning could cause personal injury, death and/or equipment damage.

Puronr (R-410A) refrigerant systems operate at higher pressures than standard R-22 systems. Do not use R-22 service equipment or components on Puron refrigerant equipment.

!WARNING

FIRE, EXPLOSION HAZARD

Failure to follow this warning could result in personal injury, death and/or property damage.

1.Improper installation, adjustment, alteration, service, or maintenance can cause property damage, personal injury, or loss of life. Refer to the User’s Information Manual provided with this unit for more details.

2.Do not store or use gasoline or other flammable vapors and liquids in the vicinity of this or any other appliance.

What to do if you smell gas:

1.DO NOT try to light any appliance.

2.DO NOT touch any electrical switch, or use any phone in your building.

3.IMMEDIATELY call your gas supplier from a neighbor’s phone. Follow the gas supplier’s instructions.

4.If you cannot reach your gas supplier, call the fire department.

!WARNING

FIRE, EXPLOSION HAZARD

Failure to follow this warning could result in personal injury or death.

Disconnect gas piping from unit when pressure testing at pressure greater than 0.5 psig. Pressures greater than

0.5psig will cause gas valve damage resulting in hazardous condition. If gas valve is subjected to pressure greater than

0.5psig, it must be replaced before use. When pressure testing field-supplied gas piping at pressures of 0.5 psig or less, a unit connected to such piping must be isolated by closing the manual gas valve(s).

Cleaning

Inspect unit interior at beginning of each heating and cooling season and as operating conditions require. Remove unit top panel and/or side panels for access to unit interior.

Coil Maintenance and Cleaning Recommendation

Routine cleaning of coil surfaces is essential to maintain proper operation of the unit. Elimination of contamination and removal of harmful residues will greatly increase the life of the coil and extend the life of the unit. The following maintenance and cleaning procedures are recommended as part of the routine maintenance activities to extend the life of the coil.

Remove Surface Loaded Fibers

Surface loaded fibers or dirt should be removed with a vacuum cleaner. If a vacuum cleaner is not available, a soft non-metallic bristle brush may be used. In either case, the tool should be applied in the direction of the fins. Coil surfaces can be easily damaged (fin edges can be easily bent over and damage to the coating of a protected coil) if the tool is applied across the fins.

IMPORTANT: Use of a water stream, such as a garden hose, against a surface loaded coil will drive the fibers and dirt into the coil. This will make cleaning efforts more difficult. Surface loaded fibers must be completely removed prior to using low velocity clean water rinse.

Periodic Clean Water Rinse

A periodic clean water rinse is very beneficial for coils that are applied in coastal or industrial environments. However, it is very important that the water rinse is made with very low velocity water stream to avoid damaging the fin edges. Monthly cleaning as described below is recommended.

Routine Cleaning of Round-Tube Coil Surfaces

Monthly cleaning with Totalineenvironmentally sound coil cleaner is essential to extend the life of coils. This cleaner is available from Carrier Replacement parts division as part number P902-0301 for a one gallon container, and part number P902-0305 for a 5 gallon container. It is recommended that all round-tube coils, including standard aluminum, pre-coated, copper/copper or E-coated coils be cleaned with the Totaline environmentally sound coil cleaner as described below. Coil cleaning should be part of the unit’s regularly scheduled maintenance procedures to ensure long life of the coil. Failure to clean the coils may result in reduced durability in the environment.

Avoid the use of:

Scoil brighteners

Sacid cleaning prior to painting S high pressure washers

S poor quality water for cleaning

Totaline environmentally sound coil cleaner is non-flammable, hypoallergenic, non-bacterial, and a USDA accepted biodegradable agent that will not harm the coil or surrounding components such as electrical wiring, painted metal surfaces, or insulation. Use of non-recommended coil cleaners is strongly discouraged since coil and unit durability could be affected.

Totaline Environmentally Sound Coil Cleaner Application Equipment

S21/2 gallon garden sprayer

Swater rinse with low velocity spray nozzle

!CAUTION

UNIT DAMAGE HAZARD

Failure to follow this caution may result in corrosion and damage to the unit.

Harsh chemicals, household bleach or acid or basic cleaners should not be used to clean outdoor or indoor coils of any kind. These cleaners can be very difficult to rinse out of the coil and can accelerate corrosion at the fin/tube interface where dissimilar materials are in contact. If there is dirt below the surface of the coil, use the Totaline environmentally sound coil cleaner as described above.

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Contents Table of Contents Safety Considerations What to do if you smell gasGeneral Basic Control UsageScrolling Marquee Mode and Menu Display Structure System Pilott and Touch Pilot DevicesCCN Tables and Display START-UP Power Supply Internal WiringEvaporator Fan Condenser Fans and MotorsControls Quick SET-UP Accessories CCN CommunicationSetting an Occupied Time Schedule Weekdays Only for 730 to Fan StatusFilter Status TimeclockService Test Programming Operating SchedulesIndependent Outputs Fan TestThird Party Control Controls OperationUnit Configuration ModesGeneral Operating Sequence Occupancy DeterminationCompressor Operation Indoor Fan OperationOutdoor Fan Operation Economizer OperationUnoccupied Free Cooling Indoor Air Quality IAQ Cooling Modes Cool Supply Air Set Point Ventilation Mode For all units with EconomizersFor units with Enthalpy Control Demand Control VentilationHeating Modes Supply-Air Temperature Sensor SAT Gas Heat Start-UpTemperature Compensated Start Setting Up the SystemTemp Comp Strt Cool Factr TCS.C Temp Comp Strt Heat Factr TCS.HCarrier Comfort Network Ccnr Configuration Demand LimitTroubleshooting Alarm HandlingRestart Procedure Complete Unit StoppageAlarms and Alerts Communication FailuresAlert Code T073 Outdoor Air Temperature Thermistor Failure Alert Code T074 Space Temperature Thermistor FailureAlert Code T075 Supply Air Temperature Thermistor Failure Alarm Code A154 Serial Eeprom Hardware FailureAlarm Code T155 Serial Eeprom Storage Failure Error Alarm Code A156 Critical Serial Eeprom Storage Fail ErrorAlarm Code A200 Linkage Timeout Comm Failure Alarm Code A404 Fire ShutdownAlert Code T415 IAQ Input Out of Range Alert Code T416 OAQ Input Out of RangeComfortLink Alarm Codes Cooling Troubleshooting Digital Scroll Controller DSC Troubleshooting Cooling Service AnalysisFlash Code 4 ⎯ Locked Rotor DSC Red LED Flash CodesEconomizer Troubleshooting Economizer Service AnalysisHeating Troubleshooting Variable Frequency Drive VFD TroubleshootingPhase Loss Protection IGC Service Analysis Logic IGC Board LED Alarm Codes Electric Heat Service AnalysisLED FlashThermistor Troubleshooting Air TemperaturesRefrigerant Temperatures Thermistor/Temperature Sensor CheckTransducer Troubleshooting Forcing Inputs and OutputsSensor Trim Temp Voltage Resistance Drop Temp Voltage Resistance Temp F Drop Degree C Degree F Major System Components GeneralPressure Voltage Psig48PD Control Wiring Schematic 50PD Control Wiring Schematic 48/50PD Power Wiring Schematic and Legend Typical Unit Component Arrangement Setting Main Base Board MBBMBB Connections FIL.SCenter of the board. Do not change this setting Economizer Control Board ECBECB Connections RM.OCModulation Board AUX1 CommunicationDigital Scroll Control Board DSC CMP.AVariable Frequency Drive VFD Variable Frequency Drive VFDIntegrated Gas Control IGC Board Integrated Gas Control IGC BoardLow Voltage Terminal Strip TB1Accessory Navigatort Display Field-Installed AccessoriesScrolling Marquee Display Carrier Comfort Network Ccnr InterfaceSpace Temperature Sensor T-58 Space Temperature Sensor AveragingSpace Temperature Sensor Averaging Service Cleaning Coil Maintenance and Cleaning RecommendationPeriodic Clean Water Rinse Routine Cleaning of Round-Tube Coil SurfacesCondensate Drain Pan FiltersOutdoor-Air Inlet Screens Main Burner 48PDEvaporator Fan Service and Replacement Evaporator Fan Performance AdjustmentLubrication Evaporator Fan Belt Tension Adjustment Variable Frequency Drive VFD ReplacementCondenser-Fan Adjustment Economizer Operation During Power Failure Verify Sensor PerformanceEvacuation Refrigerant ChargeGas Valve Adjustment PuronR RefrigerantAltitude Compensation 48PG03-07 Elevation Natural GAS PropaneHigh Altitude Main BurnersFilter Drier Protective DevicesReplacement Parts Diagnostic LEDsRelief Devices Compressor Sound ShieldMode RUN Status Appendix a Local Display and CCN TablesStrt Alrmdisp = CCNOnly Generic = CCNMode Service Test Mode TemperaturesMode Pressures Mode SET Points Mode InputsMode Outputs OutputsMode Configuration HT.TY HTRMRT.H MOT.HIA.CF IA.FNII.CF II.FNTrim SPT.CSPT.T SAT.CMode Time Clock CCN only TablesMode Operating Modes OK.HT ACT.HEN.LO AQ.DVMode Alarms Expansion Range Default CCN CCN Point CCN WriteExpansion Range Units TABLE/SUB---TABLE StatusAppendix B VFD Information VFD Terminal DesignationsVFD Configurations Standard Display Mode VFD OperationVFD Modes Start Up with AssistantParameters Mode Start-Up Assistant ModeChanged Parameters Mode Drive Parameter Backup ModeVFD Diagnostics VFD Maintenance Correcting AlarmsHistory Heat SinkFault Codes 101---105201---206 1000 10011002 1003Alarm Codes Maintenance IntervalsMaintenance Interval Main Fan Replacement Control Panel CleaningBattery Replacement Appendix C START-UP Data Fan Performance 48PDD05 Vertical UnitsFan Performance 48PDE05 Vertical Units AirflowFan Performance 48PDD06 Vertical Units Fan Performance 48PDE06 Vertical Units Rpm Bhp 1500Available External Static Pressure in. wg CFMFan Performance 48PDD05 Horizontal Units Fan Performance 48PDE05 Horizontal UnitsBhp Rpm Fan Performance 48PDD06 Horizontal Units 1026 1086 1144 1199 1253Fan Performance 48PDE06 Horizontal Units Fan Performance 50PD05 Vertical Units Fan Performance 50PD06 Vertical UnitsFan Performance 50PD05 Horizontal Units Bhp Rpm 1500General Notes for FAN Performance Data Tables Appendix D Additional START-UP Data Control SET Point and Configuration LOG Indicate Unit Settings belowCCN Point Entry 103 104 Unit START-UP Checklist PRE-START-UP106

48/50PD05 specifications

The Carrier 48/50PD05 is a remarkable addition to Carrier's lineup of rooftop units, offering advanced cooling and heating solutions for commercial applications. Designed for medium-sized buildings, this unit is well-suited for both new installations and as a replacement for older systems, thanks to its versatile features and efficient performance.

One of the standout features of the 48/50PD05 is its energy efficiency. It incorporates state-of-the-art technology to achieve high Seasonal Energy Efficiency Ratios (SEER) and EER ratings, reducing operational costs while delivering superior comfort. The unit is also compliant with the latest energy regulations, making it an environmentally friendly choice for building owners concerned about sustainability.

The 48/50PD05 is equipped with a highly efficient scroll compressor, which not only enhances performance but also contributes to quiet operation. This is a significant advantage in commercial spaces where noise levels need to be kept in check for comfort and productivity. Additionally, the unit includes advanced airflow design, ensuring even distribution of conditioned air throughout the space.

Technologically, the Carrier 48/50PD05 features Carrier's Infinity Control system, which allows for precise control of indoor climate. This intelligent control mechanism can be integrated with smart building management systems, enabling users to monitor and manage energy use effectively. Wi-Fi connectivity is also available, providing remote access for real-time adjustments and diagnostics.

Durability is another characteristic of the 48/50PD05. Constructed with high-quality materials, the unit withstands various environmental conditions, ensuring longevity and reliability. Moreover, the modular design facilitates easy maintenance, making service procedures efficient and cost-effective.

In addition to cooling, the Carrier 48/50PD05 offers heating capabilities, often utilizing gas or electric heating options that can be tailored to the specific needs of a building. The unit can also be equipped with integrated economizers, allowing for free cooling during suitable outdoor conditions, further enhancing energy savings.

Overall, the Carrier 48/50PD05 stands out as a high-performance HVAC solution that combines efficiency, technology, and durability. It provides building owners with a versatile tool to ensure comfort while minimizing their environmental footprint. With a strong emphasis on energy savings and advanced control features, this rooftop unit is a smart investment for any commercial property.