Carrier 48/50PD05 manual Main Fan Replacement, Control Panel Cleaning, Battery Replacement

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APPENDIX B - VFD INFORMATION (CONT)

48/50PD

Main Fan Replacement

The main cooling fan of the VFD has a life span of about 60,000 operating hours at maximum rated operating temperature and drive load. The expected life span doubles for each 18 F drop in the fan temperature (fan temperature is a function of ambient temperatures and drive loads).

Fan failure can be predicted by the increasing noise from fan bearings and the gradual rise in the heat sink temperature in spite of heat sink cleaning. If the drive is operated in a critical part of a process, fan replacement is recommended once these symptoms start appearing. Replacement fans are available from Carrier.

To replace the main fan for frame sizes R1 through R2, perform the following (see Main Fan Replacement figure):

1.Remove power from drive.

2.Remove drive cover.

3.For frame sizes R1 and R2, press together the retaining clips on the fan cover and lift.

4.Disconnect the fan cable.

5.Install the new fan by reversing Steps 2 to 4.

6.Restore power.

3

3 4

2

C08681

Fig. 43 - Main Fan Replacement

(Frame Sizes R1-R2)

Control Panel Cleaning

Use a soft damp cloth to clean the control panel. Avoid harsh cleaners which could scratch the display window.

Battery Replacement

A battery is only used in assistant control panels that have the clock function available and enabled. The battery keeps the clock operating in memory during power interruptions. The expected life for the battery is greater than ten years. To remove the battery, use a coin to rotate the battery holder on the back of the control panel. Replace the battery with type CR2032.

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Contents Table of Contents Safety Considerations What to do if you smell gasGeneral Basic Control UsageScrolling Marquee Mode and Menu Display Structure System Pilott and Touch Pilot DevicesCCN Tables and Display START-UP Evaporator Fan Power SupplyInternal Wiring Condenser Fans and MotorsControls Quick SET-UP Accessories CCN CommunicationFilter Status Setting an Occupied Time Schedule Weekdays Only for 730 toFan Status TimeclockIndependent Outputs Service TestProgramming Operating Schedules Fan TestThird Party Control Controls OperationUnit Configuration ModesGeneral Operating Sequence Occupancy DeterminationCompressor Operation Indoor Fan OperationOutdoor Fan Operation Economizer OperationUnoccupied Free Cooling Indoor Air Quality IAQ Cooling Modes Cool Supply Air Set Point For units with Enthalpy Control Ventilation ModeFor all units with Economizers Demand Control VentilationHeating Modes Supply-Air Temperature Sensor SAT Gas Heat Start-UpTemp Comp Strt Cool Factr TCS.C Temperature Compensated StartSetting Up the System Temp Comp Strt Heat Factr TCS.HCarrier Comfort Network Ccnr Configuration Demand LimitRestart Procedure TroubleshootingAlarm Handling Complete Unit StoppageAlarms and Alerts Communication FailuresAlert Code T075 Supply Air Temperature Thermistor Failure Alert Code T073 Outdoor Air Temperature Thermistor FailureAlert Code T074 Space Temperature Thermistor Failure Alarm Code A154 Serial Eeprom Hardware FailureAlarm Code A200 Linkage Timeout Comm Failure Alarm Code T155 Serial Eeprom Storage Failure ErrorAlarm Code A156 Critical Serial Eeprom Storage Fail Error Alarm Code A404 Fire ShutdownAlert Code T415 IAQ Input Out of Range Alert Code T416 OAQ Input Out of RangeComfortLink Alarm Codes Cooling Troubleshooting Digital Scroll Controller DSC Troubleshooting Cooling Service AnalysisFlash Code 4 ⎯ Locked Rotor DSC Red LED Flash CodesEconomizer Troubleshooting Economizer Service AnalysisHeating Troubleshooting Variable Frequency Drive VFD TroubleshootingPhase Loss Protection IGC Service Analysis Logic LED IGC Board LED Alarm CodesElectric Heat Service Analysis FlashRefrigerant Temperatures Thermistor TroubleshootingAir Temperatures Thermistor/Temperature Sensor CheckTransducer Troubleshooting Forcing Inputs and OutputsSensor Trim Temp Voltage Resistance Drop Temp Voltage Resistance Temp F Drop Degree C Degree F Pressure Voltage Major System ComponentsGeneral Psig48PD Control Wiring Schematic 50PD Control Wiring Schematic 48/50PD Power Wiring Schematic and Legend Typical Unit Component Arrangement Setting Main Base Board MBBMBB Connections FIL.SCenter of the board. Do not change this setting Economizer Control Board ECBECB Connections RM.OCModulation Board AUX1 CommunicationDigital Scroll Control Board DSC CMP.AVariable Frequency Drive VFD Variable Frequency Drive VFDIntegrated Gas Control IGC Board Integrated Gas Control IGC BoardLow Voltage Terminal Strip TB1Scrolling Marquee Display Accessory Navigatort DisplayField-Installed Accessories Carrier Comfort Network Ccnr InterfaceSpace Temperature Sensor T-58 Space Temperature Sensor AveragingSpace Temperature Sensor Averaging Service Periodic Clean Water Rinse CleaningCoil Maintenance and Cleaning Recommendation Routine Cleaning of Round-Tube Coil SurfacesOutdoor-Air Inlet Screens Condensate Drain PanFilters Main Burner 48PDEvaporator Fan Service and Replacement Evaporator Fan Performance AdjustmentLubrication Evaporator Fan Belt Tension Adjustment Variable Frequency Drive VFD ReplacementCondenser-Fan Adjustment Evacuation Economizer Operation During Power FailureVerify Sensor Performance Refrigerant ChargeAltitude Compensation 48PG03-07 Gas Valve AdjustmentPuronR Refrigerant Elevation Natural GAS PropaneFilter Drier High AltitudeMain Burners Protective DevicesRelief Devices Replacement PartsDiagnostic LEDs Compressor Sound ShieldMode RUN Status Appendix a Local Display and CCN TablesOnly StrtAlrmdisp = CCN Generic = CCNMode Service Test Mode TemperaturesMode Pressures Mode SET Points Mode InputsMode Outputs OutputsMode Configuration MRT.H HT.TYHTR MOT.HII.CF IA.CFIA.FN II.FNSPT.T TrimSPT.C SAT.CMode Time Clock CCN only TablesMode Operating Modes EN.LO OK.HTACT.H AQ.DVExpansion Range Units Mode AlarmsExpansion Range Default CCN CCN Point CCN Write TABLE/SUB---TABLE StatusAppendix B VFD Information VFD Terminal DesignationsVFD Configurations VFD Modes Standard Display ModeVFD Operation Start Up with AssistantChanged Parameters Mode Parameters ModeStart-Up Assistant Mode Drive Parameter Backup ModeVFD Diagnostics History VFD MaintenanceCorrecting Alarms Heat SinkFault Codes 101---105201---206 1002 10001001 1003Alarm Codes Maintenance IntervalsMaintenance Interval Main Fan Replacement Control Panel CleaningBattery Replacement Fan Performance 48PDE05 Vertical Units Appendix C START-UP DataFan Performance 48PDD05 Vertical Units AirflowFan Performance 48PDD06 Vertical Units Available External Static Pressure in. wg Fan Performance 48PDE06 Vertical UnitsRpm Bhp 1500 CFMFan Performance 48PDD05 Horizontal Units Fan Performance 48PDE05 Horizontal UnitsBhp Rpm Fan Performance 48PDD06 Horizontal Units 1026 1086 1144 1199 1253Fan Performance 48PDE06 Horizontal Units Fan Performance 50PD05 Vertical Units Fan Performance 50PD06 Vertical UnitsFan Performance 50PD05 Horizontal Units Bhp Rpm 1500General Notes for FAN Performance Data Tables Appendix D Additional START-UP Data Control SET Point and Configuration LOG Indicate Unit Settings belowCCN Point Entry 103 104 Unit START-UP Checklist PRE-START-UP106

48/50PD05 specifications

The Carrier 48/50PD05 is a remarkable addition to Carrier's lineup of rooftop units, offering advanced cooling and heating solutions for commercial applications. Designed for medium-sized buildings, this unit is well-suited for both new installations and as a replacement for older systems, thanks to its versatile features and efficient performance.

One of the standout features of the 48/50PD05 is its energy efficiency. It incorporates state-of-the-art technology to achieve high Seasonal Energy Efficiency Ratios (SEER) and EER ratings, reducing operational costs while delivering superior comfort. The unit is also compliant with the latest energy regulations, making it an environmentally friendly choice for building owners concerned about sustainability.

The 48/50PD05 is equipped with a highly efficient scroll compressor, which not only enhances performance but also contributes to quiet operation. This is a significant advantage in commercial spaces where noise levels need to be kept in check for comfort and productivity. Additionally, the unit includes advanced airflow design, ensuring even distribution of conditioned air throughout the space.

Technologically, the Carrier 48/50PD05 features Carrier's Infinity Control system, which allows for precise control of indoor climate. This intelligent control mechanism can be integrated with smart building management systems, enabling users to monitor and manage energy use effectively. Wi-Fi connectivity is also available, providing remote access for real-time adjustments and diagnostics.

Durability is another characteristic of the 48/50PD05. Constructed with high-quality materials, the unit withstands various environmental conditions, ensuring longevity and reliability. Moreover, the modular design facilitates easy maintenance, making service procedures efficient and cost-effective.

In addition to cooling, the Carrier 48/50PD05 offers heating capabilities, often utilizing gas or electric heating options that can be tailored to the specific needs of a building. The unit can also be equipped with integrated economizers, allowing for free cooling during suitable outdoor conditions, further enhancing energy savings.

Overall, the Carrier 48/50PD05 stands out as a high-performance HVAC solution that combines efficiency, technology, and durability. It provides building owners with a versatile tool to ensure comfort while minimizing their environmental footprint. With a strong emphasis on energy savings and advanced control features, this rooftop unit is a smart investment for any commercial property.
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