Mitsubishi Electronics 882.00207.00 Alarm Number Explanation, Fixed Decimal Explanation

Page 100

Alarm Number Explanation:

The alarms are given in individual bits and are reflected in the alarm number. The alarm number is only used to drive a pop-up message and will probably not be very useful to you. If you decide to use the alarm number instead of reading the individual alarm bits then the related values are shown below:

D1876 Value Alarm Description

 

0=

NO ALARM

 

 

1=

HOPPER 1

Out of Material

1

2=

HOPPER 2

Out of Material

2

3=

HOPPER 3

Out of Material

3

4=

HOPPER 4

Out of Material

4

5=

HOPPER 5

Out of Material

5

6=

HOPPER 6

Out of Material

6

7=

POWER INTERRUPTION while metering a Batch

8=

PLC BATTER LOW

Check PLC and Configure the Blender

9=

MAX HOPPER WEIGHT EXCEEDED. CHECK BATCH SIZE

10=

CALIBRATION ERROR. Clean out weigh hopper and check calibration

12=

HOPPER 1

Low Level

13=

HOPPER 2

Low Level

14=

HOPPER 3

Low Level

15=

HOPPER 4

Low Level

16=

HOPPER 5

Low Level

17=

HOPPER 6

Low Level

FIXED DECIMAL EXPLANATION

All weight values and recipe values use fixed decimal. This must be taken into consideration when writing or reading values. If you see “xxx.xxx” above this means the data is in fixed decimal and must be scaled when reading or writing. A decimal is shown next to each item to represent the format.

WRITING RECIPE EXPLANATION

To write a recipe you must first write to the “temp recipe” value locations above. After this is complete you should read the “accept recipe enabled” and the “recipe error” values. If you have a recipe error then you should display the appropriate text. If the “accept recipe enabled” is high then show a button that will then write to “accept recipe” bit. This will load in the recipe. You do not need to check the sum of the recipe that they’ve entered. The blender will do that for you.

882.00207.00

Chapter 7: Appendix

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Contents Gravimetric Slide Gate Batch Blender Mitsubishi Controller Parts and Service Department Unpacking and Inspection Event of Shipping DamageIf the Shipment is Not Complete If the Shipment is Not CorrectReturns Warranty ReturnsCredit Returns Table of Contents Maintenance Customer Responsibilities Technical Specifications How to Use This Manual Safety Symbols Used in this ManualSafety Tags and Warning Labels Description Follow all Safety Codes Wear Safety Glasses and Work GlovesGeneral Responsibility ResponsibilityOperator Responsibility Remember Maintenance Responsibility Reporting a Safety DefectAccessories Customer ServiceModels Covered in This Manual General DescriptionEquipment Specifications Mechanical Features Typical Features and ComponentsController Features System Component Description Supply HoppersSlide Gates Typical Slide Gate Assembly Weigh HopperTypical Weigh Hopper Assembly Mix Chamber Operator Control Panel DisplayController Pushbuttons & Touchscreen Tags Button Function Typical Operator Screens Typical Setup Screens 882.00207.00 Functional Description Optional Components Pneumatic Slide Gate below MixerLow Level Sensors Mezzanine and Floor StandsAdditive Feeder Hopper Regrind Auger Metering R.A.M. HopperTake-off Compartments Safety Features Safety Circuit StandardsSafety Device Lock-Outs Fail Safe OperationElectrical Disconnect Plug Twist Cap Plug Connected to Each Feeder Auger MotorElectric Safety Interlock Switch Electrical Safety Interlock Switch Located on mixer doorMechanical Installation Uncrating the EquipmentSite Requirements Mounting ConfigurationsMachine Mount Mezzanine Mount Typical Mezzanine Mounted Batch BlenderFloor Mount Central Blender Typical Floor Mount Central Blender LayoutElectrical Connections Pneumatic ConnectionsMechanical Set-up Initial Set-upStroke Limiters for Metering Gates Weigh Hopper Final Connections Display Main Recipe Screen Controller Set-upBlender Controller Menu Structure Recipe Page StartBlender Calibration Display Calibration Menu Screen Alarm Setup Feeder Calibration Auger BlendersNetwork Setup Setting Date and TimeAdditional Setup Parameters Initial Startup Quick Start Procedure Start-upGeneral Operation New RecipesExisting Recipes Operation ProceduresOperator Displays Typical Recipe Entry Operator Screen Typical Inventory Display Operator Screen Recipe Entry FormatsQuickset Mode Most common in injection molding Recipe Format MenuExample Calculations of a 5-component blend in Quickset mode Recipe Setup Typical Batch Sizes Blender Batch Size lbs Inventory ShutdownMixer and Dump Setup Weigh Hopper Dump Delay Time Re-Mix TimerWeigh Hopper Dump Time Alarm Flags Weigh Hopper Dump CycleMixer Dump Time Hopper 1-6 Out of MaterialCalibration Error, Clean out Hopper and Check Calibration Max Hopper Weight Exceeded, Check Batch SizePower Interruption while metering a Batch PLC Battery Low Blender Powered On/OffInventory Cleared Stop ScreenFeeder Clean Out Diagram in -5 of this manual Recipe BookSave Running Recipe to the Book Display Recipe ContentsLoad a Saved Recipe from the Book Erase Recipe or Entire Book Color ChangesShut-down Typical Inventory Shutdown Operator ScreenPreventative Maintenance Schedule Sample Preventative Maintenance SchedulePreventative Maintenance Corrective MaintenanceElectrical Internal Components of the Control PanelInput Signals to Programmable Controller Output Signals from Programmable ControllerTroubleshooting IntroductionProblem Corrective action Problem Corrective action Controller warranty will be voided Problem Corrective action Warranty Warranty SpecificationsWarranty Restrictions Warranty LiabilitiesTechnical Specifications Equipment SpecificationsAnnex B Information Drawings and Diagrams Final AssemblyMixer Sub-Assembly Typical Mixer Assembly Parts List Hopper Sub-Assembly Typical Hopper Assembly Parts ListHopper R.A.M. Regrind Auger Metering Sub-Assembly Optional Typical R.A.M. Hopper Assembly Parts ListHopper Additive Feeder Sub-Assembly Optional Typical Additive Feeder Hopper Assembly Parts ListWeigh Hopper Sub-Assembly Typical Weigh Hopper Assembly Parts ListSlide Gate Sub-Assembly Typical Slidegate Assembly Parts ListKnife Gate Sub-Assembly HD Optional Typical Knife Gate below mixer Assembly Parts ListKnife Gate Sub-Assembly RD Optional Typical Knife Gate floor stand Assembly Parts ListTypical Mitsubishi Controller Main Parts List Control Panel LayoutBlender Spare Parts Listing Spare Parts KitsPasswords Addendum Service Supervisor InformationProgrammable Settings Advanced Weight Options Screen Factory Setup MenuMetering Test Screen Feed Algorithm Options Screen Feed Calibration Options ScreenFeeder Setup Mechanical Options ScreenCustomer Setup Menu UnitsAlarm Log Typical Alarm Flags & Feeder Setup ScreenFactory Default Setup Parameters Report SetupLoadcell Calex Module Dipswitch Settings Mitsubishi Communications Manual General Blender InfoBlender Alarms Inventory Info Recipe Info this is Where YOU Right the NEW Recipe to Recipe Book Manipulation Alarm Number Explanation Fixed Decimal ExplanationRecording the Targets VS. Actuals for Each Batch Service Department Sales Department Technical AssistanceParts Department Contract Department882.00207.00 Appendix 102
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