Mitsubishi Electronics 882.00207.00 Mitsubishi Communications Manual, General Blender Info

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7-6 Mitsubishi Communications Manual

The Mitsubishi blender uses a FX-2N processor that communicates with the outside world using MELSEC FX protocol over Ethernet hardware. It’s Ethernet speed is 10 Mbits/second. The blender must be purchased from ACS with the Ethernet option. If this was not done at the time of purchase it can be added afterwards by consulting the factory. The blender has a programmable IP address and subnet mask that can be programmed from software that is provided by DIGI for the Ethernet module (refer to their manual).

Ethernet is the standard that we support, but Mitsubishi also supports Profibus and MELSEC Serial communications. Refer to Mitsubishi for parts and information.

The communications port settings on the PLC are: 19,200 baud; 8 data bits; no parity;1 stop bit; software flow control.

The communications must also be enabled. From the main screen touch the “next” button to go to the “inventory” page. Touch “Log in” and type in “5413”. Then touch the “ACS logo” and this will take you to setup. Touch the “Network Setup” button and ensure that communications is enabled. If it wasn’t then you’ll need to change it and then reboot the PLC for it to take effect. The Ethernet module takes about 45 seconds to regain communications upon boot.

Note: Items marked (r) are read only and items marked (rw) are read/write.

Below are the items that can be accessed for the blender:

GENERAL BLENDER INFO

1(R) plc_version,D1942,SHORT VALUE (xx.x)

2(R) number_of_hoppers,D1702,SHORT VALUE (number of hoppers on the blender)

3(R) maximum_blender_throughput,D1056,LONG VALUE(maximum rate blender can achieve)

4(R) average_batch_time, D1938,SHORT VALUE (average amount of time it takes to finish the batch)

5(R) average_process_rate,D1334,LONG VALUE (average rate at which the process is consuming blended material)

BLENDER STARTING AND STOPPING

1(R) blender_started,M500

2(RW) blender_start_request,M540 (toggle this to start or stop the blender, blender will switch it’s current status, you must also reset this bit after completion)

3(RW) abort_batch_request,M508 (toggle this to immediately stop the blender even if the batch is incomplete, you must also reset this bit after completion)

882.00207.00

Chapter 7: Appendix

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Contents Gravimetric Slide Gate Batch Blender Mitsubishi Controller Parts and Service Department If the Shipment is Not Correct Unpacking and InspectionEvent of Shipping Damage If the Shipment is Not CompleteCredit Returns Warranty ReturnsReturns Table of Contents Maintenance Customer Responsibilities Technical Specifications Safety Symbols Used in this Manual How to Use This ManualSafety Tags and Warning Labels Description Wear Safety Glasses and Work Gloves Follow all Safety CodesOperator Responsibility ResponsibilityGeneral Responsibility Remember Reporting a Safety Defect Maintenance ResponsibilityGeneral Description AccessoriesCustomer Service Models Covered in This ManualEquipment Specifications Controller Features Typical Features and ComponentsMechanical Features Supply Hoppers System Component DescriptionSlide Gates Weigh Hopper Typical Slide Gate AssemblyTypical Weigh Hopper Assembly Operator Control Panel Display Mix ChamberController Pushbuttons & Touchscreen Tags Button Function Typical Operator Screens Typical Setup Screens 882.00207.00 Functional Description Mezzanine and Floor Stands Optional ComponentsPneumatic Slide Gate below Mixer Low Level SensorsTake-off Compartments Regrind Auger Metering R.A.M. HopperAdditive Feeder Hopper Fail Safe Operation Safety FeaturesSafety Circuit Standards Safety Device Lock-OutsTwist Cap Plug Connected to Each Feeder Auger Motor Electrical Disconnect PlugElectrical Safety Interlock Switch Located on mixer door Electric Safety Interlock SwitchUncrating the Equipment Mechanical InstallationMachine Mount Mounting ConfigurationsSite Requirements Typical Mezzanine Mounted Batch Blender Mezzanine MountTypical Floor Mount Central Blender Layout Floor Mount Central BlenderPneumatic Connections Electrical ConnectionsStroke Limiters for Metering Gates Initial Set-upMechanical Set-up Weigh Hopper Final Connections Controller Set-up Display Main Recipe ScreenRecipe Page Start Blender Controller Menu StructureBlender Calibration Display Calibration Menu Screen Feeder Calibration Auger Blenders Alarm SetupSetting Date and Time Network SetupAdditional Setup Parameters Initial Startup New Recipes Quick Start ProcedureStart-up General OperationOperator Displays Operation ProceduresExisting Recipes Typical Recipe Entry Operator Screen Recipe Entry Formats Typical Inventory Display Operator ScreenRecipe Format Menu Quickset Mode Most common in injection moldingExample Calculations of a 5-component blend in Quickset mode Recipe Setup Inventory Shutdown Typical Batch Sizes Blender Batch Size lbsMixer and Dump Setup Weigh Hopper Dump Time Re-Mix TimerWeigh Hopper Dump Delay Time Hopper 1-6 Out of Material Alarm FlagsWeigh Hopper Dump Cycle Mixer Dump TimePower Interruption while metering a Batch Max Hopper Weight Exceeded, Check Batch SizeCalibration Error, Clean out Hopper and Check Calibration Stop Screen PLC Battery LowBlender Powered On/Off Inventory ClearedFeeder Clean Out Recipe Book Diagram in -5 of this manualLoad a Saved Recipe from the Book Display Recipe ContentsSave Running Recipe to the Book Color Changes Erase Recipe or Entire BookTypical Inventory Shutdown Operator Screen Shut-downSample Preventative Maintenance Schedule Preventative Maintenance ScheduleInternal Components of the Control Panel Preventative MaintenanceCorrective Maintenance ElectricalOutput Signals from Programmable Controller Input Signals to Programmable ControllerIntroduction TroubleshootingProblem Corrective action Problem Corrective action Controller warranty will be voided Problem Corrective action Warranty Liabilities WarrantyWarranty Specifications Warranty RestrictionsEquipment Specifications Technical SpecificationsAnnex B Information Final Assembly Drawings and DiagramsMixer Sub-Assembly Typical Mixer Assembly Parts List Typical Hopper Assembly Parts List Hopper Sub-AssemblyTypical R.A.M. Hopper Assembly Parts List Hopper R.A.M. Regrind Auger Metering Sub-Assembly OptionalTypical Additive Feeder Hopper Assembly Parts List Hopper Additive Feeder Sub-Assembly OptionalTypical Weigh Hopper Assembly Parts List Weigh Hopper Sub-AssemblyTypical Slidegate Assembly Parts List Slide Gate Sub-AssemblyTypical Knife Gate below mixer Assembly Parts List Knife Gate Sub-Assembly HD OptionalTypical Knife Gate floor stand Assembly Parts List Knife Gate Sub-Assembly RD OptionalControl Panel Layout Typical Mitsubishi Controller Main Parts ListSpare Parts Kits Blender Spare Parts ListingProgrammable Settings Addendum Service Supervisor InformationPasswords Metering Test Screen Factory Setup MenuAdvanced Weight Options Screen Feed Calibration Options Screen Feed Algorithm Options ScreenMechanical Options Screen Feeder SetupUnits Customer Setup MenuTypical Alarm Flags & Feeder Setup Screen Alarm LogReport Setup Factory Default Setup ParametersLoadcell Calex Module Dipswitch Settings General Blender Info Mitsubishi Communications ManualBlender Alarms Inventory Info Recipe Info this is Where YOU Right the NEW Recipe to Recipe Book Manipulation Fixed Decimal Explanation Alarm Number ExplanationRecording the Targets VS. Actuals for Each Batch Contract Department Service Department Sales DepartmentTechnical Assistance Parts Department882.00207.00 Appendix 102
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882.00207.00 specifications

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