Mitsubishi Electronics 882.00207.00 specifications Initial Set-up, Mechanical Set-up

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The manufacturer provides all pneumatic lines on the blender piped to a single ¼” NPT standard pipe thread fitting. The Slide Gate/Auger blending system requires approximately 1 cfm (1.7 m³/hr) @ 60 psi (4.14 bar) maximum air pressure for proper operation.

The working pressure of the blender cylinders is not to exceed 60 psi (4.14 bar). This is adjustable by the regulator supplied on the rear panel of the blender. It is important to prevent fluctuation in the air pressure to the blender by not installing the unit on an airline. If this is the case, an accumulator tank with a check valve may have to be used to ensure the blender a steady air supply.

Caution! To prevent damage to the equipment, do not exceed 60 psi (4.14 bar) air pressure.

Caution! Always disconnect the compressed air supply when working on any part of the blender.

3-5 Initial Set-up

This section will discuss the mechanical setup and control system setup of the Slide Gate blending system. After reading this section, you should be familiar with the mechanical setup and the electronic control setup of the blending system.

Mechanical Set-up

Stroke Limiters for Metering Gates

Stroke limiters are supplied on components 1 through 6 with all Slide Gate blenders to allow standard metering gates to meter small amounts of low percentage additive materials.

Generally, the stroke limiter is not required on major ingredients (usually number 1 and 3) and should be adjusted to the rear-most position. If they are used on components number 1 and 3 the throughput of the blender will be reduced.

To install the stroke limiter, drop it into the double slot on top of the gate assembly and secure it in place with the button head screw that is provided. Be sure to use the lock washer to prevent the stroke limiter from coming loose.

Figure 24: Stroke Limiters

Weigh Hopper Installation

Remove the weigh hopper from the shipping box and install it in the blender on the load cell brackets. Connect the airline and close the mixer door, securing the latch.

882.00207.00

Chapter 3: Installation

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Contents Gravimetric Slide Gate Batch Blender Mitsubishi Controller Parts and Service Department Unpacking and Inspection Event of Shipping DamageIf the Shipment is Not Complete If the Shipment is Not CorrectWarranty Returns ReturnsCredit Returns Table of Contents Maintenance Customer Responsibilities Technical Specifications How to Use This Manual Safety Symbols Used in this ManualSafety Tags and Warning Labels Description Follow all Safety Codes Wear Safety Glasses and Work GlovesResponsibility General ResponsibilityOperator Responsibility Remember Maintenance Responsibility Reporting a Safety DefectAccessories Customer ServiceModels Covered in This Manual General DescriptionEquipment Specifications Typical Features and Components Mechanical FeaturesController Features System Component Description Supply HoppersSlide Gates Typical Slide Gate Assembly Weigh HopperTypical Weigh Hopper Assembly Mix Chamber Operator Control Panel DisplayController Pushbuttons & Touchscreen Tags Button Function Typical Operator Screens Typical Setup Screens 882.00207.00 Functional Description Optional Components Pneumatic Slide Gate below MixerLow Level Sensors Mezzanine and Floor StandsRegrind Auger Metering R.A.M. Hopper Additive Feeder HopperTake-off Compartments Safety Features Safety Circuit StandardsSafety Device Lock-Outs Fail Safe OperationElectrical Disconnect Plug Twist Cap Plug Connected to Each Feeder Auger MotorElectric Safety Interlock Switch Electrical Safety Interlock Switch Located on mixer doorMechanical Installation Uncrating the EquipmentMounting Configurations Site RequirementsMachine Mount Mezzanine Mount Typical Mezzanine Mounted Batch BlenderFloor Mount Central Blender Typical Floor Mount Central Blender LayoutElectrical Connections Pneumatic ConnectionsInitial Set-up Mechanical Set-upStroke Limiters for Metering Gates Weigh Hopper Final Connections Display Main Recipe Screen Controller Set-upBlender Controller Menu Structure Recipe Page StartBlender Calibration Display Calibration Menu Screen Alarm Setup Feeder Calibration Auger BlendersNetwork Setup Setting Date and TimeAdditional Setup Parameters Initial Startup Quick Start Procedure Start-upGeneral Operation New RecipesOperation Procedures Existing RecipesOperator Displays Typical Recipe Entry Operator Screen Typical Inventory Display Operator Screen Recipe Entry FormatsQuickset Mode Most common in injection molding Recipe Format MenuExample Calculations of a 5-component blend in Quickset mode Recipe Setup Typical Batch Sizes Blender Batch Size lbs Inventory ShutdownMixer and Dump Setup Re-Mix Timer Weigh Hopper Dump Delay TimeWeigh Hopper Dump Time Alarm Flags Weigh Hopper Dump CycleMixer Dump Time Hopper 1-6 Out of MaterialMax Hopper Weight Exceeded, Check Batch Size Calibration Error, Clean out Hopper and Check CalibrationPower Interruption while metering a Batch PLC Battery Low Blender Powered On/OffInventory Cleared Stop ScreenFeeder Clean Out Diagram in -5 of this manual Recipe BookDisplay Recipe Contents Save Running Recipe to the BookLoad a Saved Recipe from the Book Erase Recipe or Entire Book Color ChangesShut-down Typical Inventory Shutdown Operator ScreenPreventative Maintenance Schedule Sample Preventative Maintenance SchedulePreventative Maintenance Corrective MaintenanceElectrical Internal Components of the Control PanelInput Signals to Programmable Controller Output Signals from Programmable ControllerTroubleshooting IntroductionProblem Corrective action Problem Corrective action Controller warranty will be voided Problem Corrective action Warranty Warranty SpecificationsWarranty Restrictions Warranty LiabilitiesTechnical Specifications Equipment SpecificationsAnnex B Information Drawings and Diagrams Final AssemblyMixer Sub-Assembly Typical Mixer Assembly Parts List Hopper Sub-Assembly Typical Hopper Assembly Parts ListHopper R.A.M. Regrind Auger Metering Sub-Assembly Optional Typical R.A.M. Hopper Assembly Parts ListHopper Additive Feeder Sub-Assembly Optional Typical Additive Feeder Hopper Assembly Parts ListWeigh Hopper Sub-Assembly Typical Weigh Hopper Assembly Parts ListSlide Gate Sub-Assembly Typical Slidegate Assembly Parts ListKnife Gate Sub-Assembly HD Optional Typical Knife Gate below mixer Assembly Parts ListKnife Gate Sub-Assembly RD Optional Typical Knife Gate floor stand Assembly Parts ListTypical Mitsubishi Controller Main Parts List Control Panel LayoutBlender Spare Parts Listing Spare Parts KitsAddendum Service Supervisor Information PasswordsProgrammable Settings Factory Setup Menu Advanced Weight Options ScreenMetering Test Screen Feed Algorithm Options Screen Feed Calibration Options ScreenFeeder Setup Mechanical Options ScreenCustomer Setup Menu UnitsAlarm Log Typical Alarm Flags & Feeder Setup ScreenFactory Default Setup Parameters Report SetupLoadcell Calex Module Dipswitch Settings Mitsubishi Communications Manual General Blender InfoBlender Alarms Inventory Info Recipe Info this is Where YOU Right the NEW Recipe to Recipe Book Manipulation Alarm Number Explanation Fixed Decimal ExplanationRecording the Targets VS. Actuals for Each Batch Service Department Sales Department Technical AssistanceParts Department Contract Department882.00207.00 Appendix 102
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882.00207.00 specifications

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