Mitsubishi Electronics 882.00207.00 specifications Additional Setup Parameters

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Additional Setup Parameters

The settings listed below are set at the factory and typically do not require any change.

1.From the “Recipe” Page, touch the Manufacturer’s icon and enter “5413”, then press the “Enter” key.

Note: If the controller is set to Continuous Mixing, then the blender will run continuously while the blender is operating. If it is set to “Timed Mixing” then the mixer will run for the “Mixing Time” setting when a batch is dumped into the mixer.

2.Touch the “Mixer and Dump Setup” key to enter the amount of time the mixer will mix or the batch is dumped.

3.Enter a “Mixing Time” by pressing the number next to “sec”, this is the amount of time to run the mixer after a batch is dumped into the mixing chamber. Remember that if the mix time is too long you may get material separation.

4.Press the number next to “sec” on the “Remix Time” to set “Re-mix” off time. This allows the mixer to come on between batches if the blender cycle time is very slow (i.e. if you want the mixer to come on every minute, set this to 60 seconds). If you don’t want to use this function, set the time to “0”.

5.Press the number next to “sec” on the “Dump Time” to set your dump time (A value between “1” and “999” will need to be entered.). This feature is the amount of time required to empty the batch hopper. (Set the time so that all the material in the weigh hopper has a chance to be evacuated).

6.Press the number next to “sec” on the “Dump Delay” line for the optional dump delay setting. This is the amount of time to start the mixer prior to dumping material into the mixing chamber. Set to “0” to disable this feature.

7.Press the number next to “Dump Cycles” to enter the number of times that material will be dumped from the weigh hopper. This allows the dump valve to open and shut repeatedly when the weigh hopper is empty to shake loose any sticking material. If this feature is set to “1” then the batch will dump normally.

8.Press the number next to “sec” on the “Mixer Dump Time” to enter the amount of time that the mixer will run while dumping material out of the knife gate below the mixer. This feature assists in cleaning out the mixer.

9.Press “Done” to return to the “Setup” screen.

10.Press “Alarm Setup” on the “Setup” screen to look at the “Alarm Flags & Feeder Setup screen.”

11.This screen allows you to change the way alarms on each feeder function. Enter the feeder you wish to configure by pressing the corresponding feeder number under “Select Feeder.” You can select “Stop if “Out of Material” which means if there is any kind of alarm on this feeder, the blender process will stop (i.e. the feeder supply hopper is out of material.) You can also set it to “Continue if “Out of Material.” This mode will alarm but let the blender continue to operate or you can set it to “No Alarm on Out of Material” mode. “No Alarm” mode does not set off any alarms. In addition, an “Out of Material Alarm Silence Delay” specifies the amount of time before an alarm will be set off.

12.Press “Done” to return to the “Setup” screen.

882.00207.00

Chapter 3: Installation

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Contents Gravimetric Slide Gate Batch Blender Mitsubishi Controller Parts and Service Department Unpacking and Inspection Event of Shipping DamageIf the Shipment is Not Complete If the Shipment is Not CorrectCredit Returns Warranty ReturnsReturns Table of Contents Maintenance Customer Responsibilities Technical Specifications How to Use This Manual Safety Symbols Used in this ManualSafety Tags and Warning Labels Description Follow all Safety Codes Wear Safety Glasses and Work GlovesOperator Responsibility ResponsibilityGeneral Responsibility Remember Maintenance Responsibility Reporting a Safety DefectAccessories Customer ServiceModels Covered in This Manual General DescriptionEquipment Specifications Controller Features Typical Features and ComponentsMechanical Features System Component Description Supply HoppersSlide Gates Typical Slide Gate Assembly Weigh HopperTypical Weigh Hopper Assembly Mix Chamber Operator Control Panel DisplayController Pushbuttons & Touchscreen Tags Button Function Typical Operator Screens Typical Setup Screens 882.00207.00 Functional Description Optional Components Pneumatic Slide Gate below MixerLow Level Sensors Mezzanine and Floor StandsTake-off Compartments Regrind Auger Metering R.A.M. HopperAdditive Feeder Hopper Safety Features Safety Circuit StandardsSafety Device Lock-Outs Fail Safe OperationElectrical Disconnect Plug Twist Cap Plug Connected to Each Feeder Auger MotorElectric Safety Interlock Switch Electrical Safety Interlock Switch Located on mixer doorMechanical Installation Uncrating the EquipmentMachine Mount Mounting ConfigurationsSite Requirements Mezzanine Mount Typical Mezzanine Mounted Batch BlenderFloor Mount Central Blender Typical Floor Mount Central Blender LayoutElectrical Connections Pneumatic ConnectionsStroke Limiters for Metering Gates Initial Set-upMechanical Set-up Weigh Hopper Final Connections Display Main Recipe Screen Controller Set-upBlender Controller Menu Structure Recipe Page StartBlender Calibration Display Calibration Menu Screen Alarm Setup Feeder Calibration Auger BlendersNetwork Setup Setting Date and TimeAdditional Setup Parameters Initial Startup Quick Start Procedure Start-upGeneral Operation New RecipesOperator Displays Operation ProceduresExisting Recipes Typical Recipe Entry Operator Screen Typical Inventory Display Operator Screen Recipe Entry FormatsQuickset Mode Most common in injection molding Recipe Format MenuExample Calculations of a 5-component blend in Quickset mode Recipe Setup Typical Batch Sizes Blender Batch Size lbs Inventory ShutdownMixer and Dump Setup Weigh Hopper Dump Time Re-Mix TimerWeigh Hopper Dump Delay Time Alarm Flags Weigh Hopper Dump CycleMixer Dump Time Hopper 1-6 Out of MaterialPower Interruption while metering a Batch Max Hopper Weight Exceeded, Check Batch SizeCalibration Error, Clean out Hopper and Check Calibration PLC Battery Low Blender Powered On/OffInventory Cleared Stop ScreenFeeder Clean Out Diagram in -5 of this manual Recipe BookLoad a Saved Recipe from the Book Display Recipe ContentsSave Running Recipe to the Book Erase Recipe or Entire Book Color ChangesShut-down Typical Inventory Shutdown Operator ScreenPreventative Maintenance Schedule Sample Preventative Maintenance SchedulePreventative Maintenance Corrective MaintenanceElectrical Internal Components of the Control PanelInput Signals to Programmable Controller Output Signals from Programmable ControllerTroubleshooting IntroductionProblem Corrective action Problem Corrective action Controller warranty will be voided Problem Corrective action Warranty Warranty SpecificationsWarranty Restrictions Warranty LiabilitiesTechnical Specifications Equipment SpecificationsAnnex B Information Drawings and Diagrams Final AssemblyMixer Sub-Assembly Typical Mixer Assembly Parts List Hopper Sub-Assembly Typical Hopper Assembly Parts ListHopper R.A.M. Regrind Auger Metering Sub-Assembly Optional Typical R.A.M. Hopper Assembly Parts ListHopper Additive Feeder Sub-Assembly Optional Typical Additive Feeder Hopper Assembly Parts ListWeigh Hopper Sub-Assembly Typical Weigh Hopper Assembly Parts ListSlide Gate Sub-Assembly Typical Slidegate Assembly Parts ListKnife Gate Sub-Assembly HD Optional Typical Knife Gate below mixer Assembly Parts ListKnife Gate Sub-Assembly RD Optional Typical Knife Gate floor stand Assembly Parts ListTypical Mitsubishi Controller Main Parts List Control Panel LayoutBlender Spare Parts Listing Spare Parts KitsProgrammable Settings Addendum Service Supervisor InformationPasswords Metering Test Screen Factory Setup MenuAdvanced Weight Options Screen Feed Algorithm Options Screen Feed Calibration Options ScreenFeeder Setup Mechanical Options ScreenCustomer Setup Menu UnitsAlarm Log Typical Alarm Flags & Feeder Setup ScreenFactory Default Setup Parameters Report SetupLoadcell Calex Module Dipswitch Settings Mitsubishi Communications Manual General Blender InfoBlender Alarms Inventory Info Recipe Info this is Where YOU Right the NEW Recipe to Recipe Book Manipulation Alarm Number Explanation Fixed Decimal ExplanationRecording the Targets VS. Actuals for Each Batch Service Department Sales Department Technical AssistanceParts Department Contract Department882.00207.00 Appendix 102
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882.00207.00 specifications

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