Mitsubishi Electronics 882.00207.00 Operation Procedures, Existing Recipes, Operator Displays

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Percentage Mode.) then a message is shown on the Recipe screen to alert the operator of the problem. The “Accept New Recipe” button is only shown if the recipe is valid and different from what is currently running on the blender.

Recipes can also be changed while the blender is running. The new accepted recipe is entered at the beginning of the next batch. This allows the operator to modify the new recipe without affecting the blender until they press the “Accept New Recipe” button.

Existing Recipes

The operator can load a previously stored recipe from the Recipe Book. The Recipe book also allows the operators to save the current running recipe. This can be done by performing the following steps:

1.Touch the Recipe Book icon located on the Recipe Screen.

2.Select a stored recipe by changing the number next to “Recipe #.”

3.Touch “Load” and then “Done.” This will take you back to the Recipe Screen.

4.Touch “Accept New Recipe” to accept the loaded recipe into the blender.

To save a running recipe to the Recipe Book:

1.Go to the Recipe Book by touching the Recipe Book icon located on the Recipe Page.

2.Select a stored recipe by changing the number next to “Recipe #.”

3.Touch “Save Running Recipe” and then “Done.”

Note: Press “Push to Start or Stop” button to start blender.

4-2 Operation Procedures

The objective of this section is to familiarize the reader with the Slide Gate blender recipe menus, run mode operation, run mode menus and displays. Upon the completion of this section, the reader will be familiar with the recipes and run mode displays that are available on one blender, including the recipe book and recipe storage facilities. Other items covered in this section are optional printer functions and report generation capabilities of the Slide Gate/Auger blending system.

Topics covered in this section are:

•General Operation

•Recipe Menu

•Optional Printer Menu

All personnel operating the Slide Gate/Auger blending system should read this section of the manual before operating the blending system.

Operator Displays

The Slide Gate/Auger blending system utilizes a standardized menu format. Each screen was designed to be user-friendly and provide the operator with the necessary information to run the blender.

882.00207.00

Chapter 4: Operation

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Contents Gravimetric Slide Gate Batch Blender Mitsubishi Controller Parts and Service Department If the Shipment is Not Correct Unpacking and InspectionEvent of Shipping Damage If the Shipment is Not CompleteCredit Returns Warranty ReturnsReturns Table of Contents Maintenance Customer Responsibilities Technical Specifications Safety Symbols Used in this Manual How to Use This ManualSafety Tags and Warning Labels Description Wear Safety Glasses and Work Gloves Follow all Safety CodesOperator Responsibility ResponsibilityGeneral Responsibility Remember Reporting a Safety Defect Maintenance ResponsibilityGeneral Description AccessoriesCustomer Service Models Covered in This ManualEquipment Specifications Controller Features Typical Features and ComponentsMechanical Features Supply Hoppers System Component DescriptionSlide Gates Weigh Hopper Typical Slide Gate AssemblyTypical Weigh Hopper Assembly Operator Control Panel Display Mix ChamberController Pushbuttons & Touchscreen Tags Button Function Typical Operator Screens Typical Setup Screens 882.00207.00 Functional Description Mezzanine and Floor Stands Optional ComponentsPneumatic Slide Gate below Mixer Low Level SensorsTake-off Compartments Regrind Auger Metering R.A.M. HopperAdditive Feeder Hopper Fail Safe Operation Safety FeaturesSafety Circuit Standards Safety Device Lock-OutsTwist Cap Plug Connected to Each Feeder Auger Motor Electrical Disconnect PlugElectrical Safety Interlock Switch Located on mixer door Electric Safety Interlock SwitchUncrating the Equipment Mechanical InstallationMachine Mount Mounting ConfigurationsSite Requirements Typical Mezzanine Mounted Batch Blender Mezzanine MountTypical Floor Mount Central Blender Layout Floor Mount Central BlenderPneumatic Connections Electrical ConnectionsStroke Limiters for Metering Gates Initial Set-upMechanical Set-up Weigh Hopper Final Connections Controller Set-up Display Main Recipe ScreenRecipe Page Start Blender Controller Menu StructureBlender Calibration Display Calibration Menu Screen Feeder Calibration Auger Blenders Alarm SetupSetting Date and Time Network SetupAdditional Setup Parameters Initial Startup New Recipes Quick Start ProcedureStart-up General OperationOperator Displays Operation ProceduresExisting Recipes Typical Recipe Entry Operator Screen Recipe Entry Formats Typical Inventory Display Operator ScreenRecipe Format Menu Quickset Mode Most common in injection moldingExample Calculations of a 5-component blend in Quickset mode Recipe Setup Inventory Shutdown Typical Batch Sizes Blender Batch Size lbsMixer and Dump Setup Weigh Hopper Dump Time Re-Mix TimerWeigh Hopper Dump Delay Time Hopper 1-6 Out of Material Alarm FlagsWeigh Hopper Dump Cycle Mixer Dump TimePower Interruption while metering a Batch Max Hopper Weight Exceeded, Check Batch SizeCalibration Error, Clean out Hopper and Check Calibration Stop Screen PLC Battery LowBlender Powered On/Off Inventory ClearedFeeder Clean Out Recipe Book Diagram in -5 of this manualLoad a Saved Recipe from the Book Display Recipe ContentsSave Running Recipe to the Book Color Changes Erase Recipe or Entire BookTypical Inventory Shutdown Operator Screen Shut-downSample Preventative Maintenance Schedule Preventative Maintenance ScheduleInternal Components of the Control Panel Preventative MaintenanceCorrective Maintenance ElectricalOutput Signals from Programmable Controller Input Signals to Programmable ControllerIntroduction TroubleshootingProblem Corrective action Problem Corrective action Controller warranty will be voided Problem Corrective action Warranty Liabilities WarrantyWarranty Specifications Warranty RestrictionsEquipment Specifications Technical SpecificationsAnnex B Information Final Assembly Drawings and DiagramsMixer Sub-Assembly Typical Mixer Assembly Parts List Typical Hopper Assembly Parts List Hopper Sub-AssemblyTypical R.A.M. Hopper Assembly Parts List Hopper R.A.M. Regrind Auger Metering Sub-Assembly OptionalTypical Additive Feeder Hopper Assembly Parts List Hopper Additive Feeder Sub-Assembly OptionalTypical Weigh Hopper Assembly Parts List Weigh Hopper Sub-AssemblyTypical Slidegate Assembly Parts List Slide Gate Sub-AssemblyTypical Knife Gate below mixer Assembly Parts List Knife Gate Sub-Assembly HD OptionalTypical Knife Gate floor stand Assembly Parts List Knife Gate Sub-Assembly RD OptionalControl Panel Layout Typical Mitsubishi Controller Main Parts ListSpare Parts Kits Blender Spare Parts ListingProgrammable Settings Addendum Service Supervisor InformationPasswords Metering Test Screen Factory Setup MenuAdvanced Weight Options Screen Feed Calibration Options Screen Feed Algorithm Options ScreenMechanical Options Screen Feeder SetupUnits Customer Setup MenuTypical Alarm Flags & Feeder Setup Screen Alarm LogReport Setup Factory Default Setup ParametersLoadcell Calex Module Dipswitch Settings General Blender Info Mitsubishi Communications ManualBlender Alarms Inventory Info Recipe Info this is Where YOU Right the NEW Recipe to Recipe Book Manipulation Fixed Decimal Explanation Alarm Number ExplanationRecording the Targets VS. Actuals for Each Batch Contract Department Service Department Sales DepartmentTechnical Assistance Parts Department882.00207.00 Appendix 102
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