Mitsubishi Electronics 882.00207.00 specifications Weigh Hopper Final Connections

Page 37

Figure 25: Weigh Hopper

Note: THE WEIGH HOPPER ASSEMBLY MUST HANG FREELY AND BE FREE FROM FRICTION, WITH NO MECHANICAL OBSTRUCTIONS OTHER THAN THE LOAD CELL ITSELF.

Final Connections

1.Connect the blender to the appropriate power source.

2.Connect the compressed air piping, ensuring that a 5-micron air filter is installed, along with the proper water trap, and lubrication unit, if required. Verify that 60 psi (4.14 bar) of clean, dry compressed air is supplied to the blender.

Caution! Again, make sure that proper air supply connections are made to the blender, as dirty, contaminated, wet air can damage blender components and can quickly cause poor performance and accuracy!

Note: Make sure that the blender is supplied with clean, dry, 60 psi (4.14 bar) compressed air.

After powering up the blender the following screen will be shown:

Figure 26: Display Startup Screen

Note: It may take 45-50 seconds for the screen to appear.

882.00207.00

Chapter 3: Installation

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Contents Gravimetric Slide Gate Batch Blender Mitsubishi Controller Parts and Service Department Event of Shipping Damage Unpacking and InspectionIf the Shipment is Not Complete If the Shipment is Not CorrectReturns Warranty ReturnsCredit Returns Table of Contents Maintenance Customer Responsibilities Technical Specifications Safety Symbols Used in this Manual How to Use This ManualSafety Tags and Warning Labels Description Wear Safety Glasses and Work Gloves Follow all Safety CodesGeneral Responsibility ResponsibilityOperator Responsibility Remember Reporting a Safety Defect Maintenance ResponsibilityCustomer Service AccessoriesModels Covered in This Manual General DescriptionEquipment Specifications Mechanical Features Typical Features and ComponentsController Features Supply Hoppers System Component DescriptionSlide Gates Weigh Hopper Typical Slide Gate AssemblyTypical Weigh Hopper Assembly Operator Control Panel Display Mix ChamberController Pushbuttons & Touchscreen Tags Button Function Typical Operator Screens Typical Setup Screens 882.00207.00 Functional Description Pneumatic Slide Gate below Mixer Optional ComponentsLow Level Sensors Mezzanine and Floor StandsAdditive Feeder Hopper Regrind Auger Metering R.A.M. HopperTake-off Compartments Safety Circuit Standards Safety FeaturesSafety Device Lock-Outs Fail Safe OperationTwist Cap Plug Connected to Each Feeder Auger Motor Electrical Disconnect PlugElectrical Safety Interlock Switch Located on mixer door Electric Safety Interlock SwitchUncrating the Equipment Mechanical InstallationSite Requirements Mounting ConfigurationsMachine Mount Typical Mezzanine Mounted Batch Blender Mezzanine MountTypical Floor Mount Central Blender Layout Floor Mount Central BlenderPneumatic Connections Electrical ConnectionsMechanical Set-up Initial Set-upStroke Limiters for Metering Gates Weigh Hopper Final Connections Controller Set-up Display Main Recipe ScreenRecipe Page Start Blender Controller Menu StructureBlender Calibration Display Calibration Menu Screen Feeder Calibration Auger Blenders Alarm SetupSetting Date and Time Network SetupAdditional Setup Parameters Initial Startup Start-up Quick Start ProcedureGeneral Operation New RecipesExisting Recipes Operation ProceduresOperator Displays Typical Recipe Entry Operator Screen Recipe Entry Formats Typical Inventory Display Operator ScreenRecipe Format Menu Quickset Mode Most common in injection moldingExample Calculations of a 5-component blend in Quickset mode Recipe Setup Inventory Shutdown Typical Batch Sizes Blender Batch Size lbsMixer and Dump Setup Weigh Hopper Dump Delay Time Re-Mix TimerWeigh Hopper Dump Time Weigh Hopper Dump Cycle Alarm FlagsMixer Dump Time Hopper 1-6 Out of MaterialCalibration Error, Clean out Hopper and Check Calibration Max Hopper Weight Exceeded, Check Batch SizePower Interruption while metering a Batch Blender Powered On/Off PLC Battery LowInventory Cleared Stop ScreenFeeder Clean Out Recipe Book Diagram in -5 of this manualSave Running Recipe to the Book Display Recipe ContentsLoad a Saved Recipe from the Book Color Changes Erase Recipe or Entire BookTypical Inventory Shutdown Operator Screen Shut-downSample Preventative Maintenance Schedule Preventative Maintenance ScheduleCorrective Maintenance Preventative MaintenanceElectrical Internal Components of the Control PanelOutput Signals from Programmable Controller Input Signals to Programmable ControllerIntroduction TroubleshootingProblem Corrective action Problem Corrective action Controller warranty will be voided Problem Corrective action Warranty Specifications WarrantyWarranty Restrictions Warranty LiabilitiesEquipment Specifications Technical SpecificationsAnnex B Information Final Assembly Drawings and DiagramsMixer Sub-Assembly Typical Mixer Assembly Parts List Typical Hopper Assembly Parts List Hopper Sub-AssemblyTypical R.A.M. Hopper Assembly Parts List Hopper R.A.M. Regrind Auger Metering Sub-Assembly OptionalTypical Additive Feeder Hopper Assembly Parts List Hopper Additive Feeder Sub-Assembly OptionalTypical Weigh Hopper Assembly Parts List Weigh Hopper Sub-AssemblyTypical Slidegate Assembly Parts List Slide Gate Sub-AssemblyTypical Knife Gate below mixer Assembly Parts List Knife Gate Sub-Assembly HD OptionalTypical Knife Gate floor stand Assembly Parts List Knife Gate Sub-Assembly RD OptionalControl Panel Layout Typical Mitsubishi Controller Main Parts ListSpare Parts Kits Blender Spare Parts ListingPasswords Addendum Service Supervisor InformationProgrammable Settings Advanced Weight Options Screen Factory Setup MenuMetering Test Screen Feed Calibration Options Screen Feed Algorithm Options ScreenMechanical Options Screen Feeder SetupUnits Customer Setup MenuTypical Alarm Flags & Feeder Setup Screen Alarm LogReport Setup Factory Default Setup ParametersLoadcell Calex Module Dipswitch Settings General Blender Info Mitsubishi Communications ManualBlender Alarms Inventory Info Recipe Info this is Where YOU Right the NEW Recipe to Recipe Book Manipulation Fixed Decimal Explanation Alarm Number ExplanationRecording the Targets VS. Actuals for Each Batch Technical Assistance Service Department Sales DepartmentParts Department Contract Department882.00207.00 Appendix 102
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882.00207.00 specifications

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