Mitsubishi Electronics 882.00207.00 specifications Loadcell Calex Module Dipswitch Settings

Page 94

Model Number

 

150

500

900

2500

 

4000

 

6000

ALL WEIGHT VALUES RECORDED IN POUNDS

 

 

 

 

 

 

(DIVIDE BY 2.20462 FOR KILOGRAMS)

 

 

 

 

 

FEED ALGORITHM OPTIONS

 

 

 

 

 

 

 

 

 

Hop1 Initial % of Target

 

 

 

99

 

 

 

 

100

Hop2 Initial % of Target

 

99

 

 

98

 

 

 

 

Hop3 Initial % of Target

 

 

 

99

 

 

 

 

100

Hop4 Initial % of Target

 

99

 

 

98

 

 

 

 

Hop5 Initial % of Target

 

99

 

 

98

 

 

 

 

Hop6 Initial % of Target

 

99

 

 

98

 

 

 

 

Hop7 Initial % of Target

 

99

 

 

98

 

 

 

 

Hop8 Initial % of Target

 

99

 

 

98

 

 

 

 

Hop1 Allowed Underfeed (lbs)

 

0.001

 

0.015

 

 

 

0.03

Hop2 Allowed Underfeed (lbs)

 

0.001

 

0.004

 

 

 

0.01

Hop3 Allowed Underfeed (lbs)

 

0.001

 

0.015

 

 

 

0.03

Hop4 Allowed Underfeed (lbs)

 

0.001

 

0.004

 

 

 

0.01

Hop5 Allowed Underfeed (lbs)

 

0.001

 

0.004

 

 

 

0.01

Hop6 Allowed Underfeed (lbs)

 

0.001

 

0.004

 

 

 

0.01

Hop7 Allowed Underfeed (lbs)

 

0.001

 

0.004

 

 

 

0.01

Hop8 Allowed Underfeed (lbs)

 

0.001

 

0.004

 

 

 

0.01

Double Gate Threshold

 

 

 

5

 

 

 

 

 

Out of Material Retry limit before alarm

 

 

 

10

 

 

 

 

 

Batches for process rate

 

 

 

10

 

 

 

 

 

Process Rate Filter

 

 

 

3

 

 

 

 

 

"Initial Target %" and "Allowed

Underfeed" values assume stroke limiters installed

 

 

 

in hoppers #2 & #4 & #5 thru #8

 

 

 

 

 

 

FEED CAL OPTIONS

 

 

 

 

 

 

 

 

 

Hop1 Batch % for feeder cal

 

 

 

25

 

 

 

 

 

Hop2 Batch % for feeder cal

 

 

10

 

 

 

 

25

Hop3 Batch % for feeder cal

 

 

10

 

 

 

 

25

Hop4 Batch % for feeder cal

 

 

10

 

 

 

 

25

Hop5 Batch % for feeder cal

 

 

 

10

 

 

 

 

 

Hop6 Batch % for feeder cal

 

 

 

10

 

 

 

 

 

Hop7 Batch % for feeder cal

 

 

 

10

 

 

 

 

 

Hop8 Batch % for feeder cal

 

 

 

10

 

 

 

 

 

MECHANICAL OPTIONS

 

 

 

 

 

 

 

 

 

Hop1 Gate Cycle Time

 

0.01

 

0.05

 

 

 

0.10

Hop2 Gate Cycle Time

 

0.01

 

 

0.05

 

 

 

 

Hop3 Gate Cycle Time

 

0.01

0.10

0.05

 

 

0.10

Hop4 Gate Cycle Time

 

0.01

 

 

0.05

 

 

 

 

Hop5 Gate Cycle Time

 

0.01

 

 

0.05

 

 

 

 

Hop6 Gate Cycle Time

 

0.01

 

 

0.05

 

 

 

 

Hop7 Gate Cycle Time

 

0.01

 

 

0.05

 

 

 

 

Hop8 Gate Cycle Time

 

0.01

 

 

0.05

 

 

 

 

Hop1 Settle Time

 

3

 

2

 

 

 

3

Hop2 Settle Time

 

3

 

2

 

 

 

3

Hop3 Settle Time

 

3

 

2

 

 

 

3

Hop4 Settle Time

 

3

 

2

 

 

 

3

Hop5 Settle Time

 

3

 

2

 

 

 

3

Hop6 Settle Time

 

3

 

2

 

 

 

3

Hop7 Settle Time

 

3

 

 

4

 

 

 

 

Hop8 Settle Time

 

3

 

 

4

 

 

 

 

Loadcells

 

1 Loadcell

 

 

2 Loadcells

 

 

 

Mixer Bump Time to Detect high level

 

 

 

0.25

 

 

 

 

 

Number of Hoppers for display

 

 

 

SEE ORDER

 

 

 

"Gate Cycle Time"

values assume stroke limiters installed

 

 

 

 

in hoppers #2 & #4 & #5 thru #8

 

 

 

 

 

 

FEEDER SETUP

 

 

 

 

 

 

 

 

 

Hop1 Feeder Type

 

 

 

VIRGIN

 

 

 

Hop2 Feeder Type

 

 

 

ADDITIVE

 

 

 

Hop3 Feeder Type

 

 

 

REGRIND

 

 

 

Hop4 Feeder Type

 

 

 

ADDITIVE

 

 

 

Hop5 Feeder Type

 

 

 

ADDITIVE

 

 

 

Hop6 Feeder Type

 

 

 

ADDITIVE

 

 

 

Hop7 Feeder Type

 

 

 

ADDITIVE

 

 

 

Hop8 Feeder Type

 

 

 

ADDITIVE

 

 

 

LOADCELL CALEX MODULE DIPSWITCH SETTINGS

 

 

 

 

 

 

 

Switches set to "ON" position

 

 

 

#1 & #2

 

 

 

 

SPECIAL NOTES

 

 

 

 

 

 

 

 

 

2 - Component Blenders with R.A.M. - Consult Engineering

 

 

 

 

 

 

 

882.00207.00

Chapter 7: Appendix

93 of 102

Page 93 Page 95
Image 94
Page 93 Page 95
Contents Gravimetric Slide Gate Batch Blender Mitsubishi Controller Parts and Service Department If the Shipment is Not Complete Unpacking and InspectionEvent of Shipping Damage If the Shipment is Not CorrectReturns Warranty ReturnsCredit Returns Table of Contents Maintenance Customer Responsibilities Technical Specifications How to Use This Manual Safety Symbols Used in this ManualSafety Tags and Warning Labels Description Follow all Safety Codes Wear Safety Glasses and Work GlovesGeneral Responsibility ResponsibilityOperator Responsibility Remember Maintenance Responsibility Reporting a Safety DefectModels Covered in This Manual AccessoriesCustomer Service General DescriptionEquipment Specifications Mechanical Features Typical Features and ComponentsController Features System Component Description Supply HoppersSlide Gates Typical Slide Gate Assembly Weigh HopperTypical Weigh Hopper Assembly Mix Chamber Operator Control Panel DisplayController Pushbuttons & Touchscreen Tags Button Function Typical Operator Screens Typical Setup Screens 882.00207.00 Functional Description Low Level Sensors Optional ComponentsPneumatic Slide Gate below Mixer Mezzanine and Floor StandsAdditive Feeder Hopper Regrind Auger Metering R.A.M. HopperTake-off Compartments Safety Device Lock-Outs Safety FeaturesSafety Circuit Standards Fail Safe OperationElectrical Disconnect Plug Twist Cap Plug Connected to Each Feeder Auger MotorElectric Safety Interlock Switch Electrical Safety Interlock Switch Located on mixer doorMechanical Installation Uncrating the EquipmentSite Requirements Mounting ConfigurationsMachine Mount Mezzanine Mount Typical Mezzanine Mounted Batch BlenderFloor Mount Central Blender Typical Floor Mount Central Blender LayoutElectrical Connections Pneumatic ConnectionsMechanical Set-up Initial Set-upStroke Limiters for Metering Gates Weigh Hopper Final Connections Display Main Recipe Screen Controller Set-upBlender Controller Menu Structure Recipe Page StartBlender Calibration Display Calibration Menu Screen Alarm Setup Feeder Calibration Auger BlendersNetwork Setup Setting Date and TimeAdditional Setup Parameters Initial Startup General Operation Quick Start ProcedureStart-up New RecipesExisting Recipes Operation ProceduresOperator Displays Typical Recipe Entry Operator Screen Typical Inventory Display Operator Screen Recipe Entry FormatsQuickset Mode Most common in injection molding Recipe Format MenuExample Calculations of a 5-component blend in Quickset mode Recipe Setup Typical Batch Sizes Blender Batch Size lbs Inventory ShutdownMixer and Dump Setup Weigh Hopper Dump Delay Time Re-Mix TimerWeigh Hopper Dump Time Mixer Dump Time Alarm FlagsWeigh Hopper Dump Cycle Hopper 1-6 Out of MaterialCalibration Error, Clean out Hopper and Check Calibration Max Hopper Weight Exceeded, Check Batch SizePower Interruption while metering a Batch Inventory Cleared PLC Battery LowBlender Powered On/Off Stop ScreenFeeder Clean Out Diagram in -5 of this manual Recipe BookSave Running Recipe to the Book Display Recipe ContentsLoad a Saved Recipe from the Book Erase Recipe or Entire Book Color ChangesShut-down Typical Inventory Shutdown Operator ScreenPreventative Maintenance Schedule Sample Preventative Maintenance ScheduleElectrical Preventative MaintenanceCorrective Maintenance Internal Components of the Control PanelInput Signals to Programmable Controller Output Signals from Programmable ControllerTroubleshooting IntroductionProblem Corrective action Problem Corrective action Controller warranty will be voided Problem Corrective action Warranty Restrictions WarrantyWarranty Specifications Warranty LiabilitiesTechnical Specifications Equipment SpecificationsAnnex B Information Drawings and Diagrams Final AssemblyMixer Sub-Assembly Typical Mixer Assembly Parts List Hopper Sub-Assembly Typical Hopper Assembly Parts ListHopper R.A.M. Regrind Auger Metering Sub-Assembly Optional Typical R.A.M. Hopper Assembly Parts ListHopper Additive Feeder Sub-Assembly Optional Typical Additive Feeder Hopper Assembly Parts ListWeigh Hopper Sub-Assembly Typical Weigh Hopper Assembly Parts ListSlide Gate Sub-Assembly Typical Slidegate Assembly Parts ListKnife Gate Sub-Assembly HD Optional Typical Knife Gate below mixer Assembly Parts ListKnife Gate Sub-Assembly RD Optional Typical Knife Gate floor stand Assembly Parts ListTypical Mitsubishi Controller Main Parts List Control Panel LayoutBlender Spare Parts Listing Spare Parts KitsPasswords Addendum Service Supervisor InformationProgrammable Settings Advanced Weight Options Screen Factory Setup MenuMetering Test Screen Feed Algorithm Options Screen Feed Calibration Options ScreenFeeder Setup Mechanical Options ScreenCustomer Setup Menu UnitsAlarm Log Typical Alarm Flags & Feeder Setup ScreenFactory Default Setup Parameters Report SetupLoadcell Calex Module Dipswitch Settings Mitsubishi Communications Manual General Blender InfoBlender Alarms Inventory Info Recipe Info this is Where YOU Right the NEW Recipe to Recipe Book Manipulation Alarm Number Explanation Fixed Decimal ExplanationRecording the Targets VS. Actuals for Each Batch Parts Department Service Department Sales DepartmentTechnical Assistance Contract Department882.00207.00 Appendix 102
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882.00207.00 specifications

Mitsubishi Electronics has always been at the forefront of innovation in the field of electronics, and one of its significant products is the Mitsubishi Electronics 882.00207.00. This device is designed for enhanced performance and reliability, providing a range of features that cater to both industrial and consumer needs.

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