Mitsubishi Electronics 882.00207.00 Optional Components, Pneumatic Slide Gate below Mixer

Page 26

2-4 Optional Components

The following is a list of options that your blender may have been equipped with.

Pneumatic Slide Gate below Mixer

The Slide Gate/Auger blending system can be equipped with an optional pneumatic slide gate below the mixing chamber. The gate is used in applications when the blender is mounted above a large hopper, or for gaylord filling, etc. This gate holds the material in the mixing section to ensure that it is properly mixed. Control of the mixer function is described below and is determined by the position of the “knife gate switch” located on the side of the back control panel.

WARNING! Slide gates create a pinch-point hazard.

Figure 13: Mixer Slide Gate Switch Positions

 

Position

 

Description

 

 

 

 

 

AUTO

 

Slide gate functions are automatically controlled by the blender

 

 

controller

 

 

 

 

 

 

 

 

OPEN

 

Slide gate open all the time

 

 

 

 

CLOSE

Slide gate closed all the time

 

 

 

 

Low Level Sensors

Detects material supply problems before blender supply hoppers are empty.

Mezzanine and Floor Stands

Supports blenders in mezzanine mount and freestanding applications.

Figure 14: Typical Floor Stands (Surge Hopper Stand & Gaylord Fill Stand)

882.00207.00

Chapter 2: Functional Description

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Contents Gravimetric Slide Gate Batch Blender Mitsubishi Controller Parts and Service Department If the Shipment is Not Complete Unpacking and InspectionEvent of Shipping Damage If the Shipment is Not CorrectCredit Returns Warranty ReturnsReturns Table of Contents Maintenance Customer Responsibilities Technical Specifications How to Use This Manual Safety Symbols Used in this ManualSafety Tags and Warning Labels Description Follow all Safety Codes Wear Safety Glasses and Work GlovesOperator Responsibility ResponsibilityGeneral Responsibility Remember Maintenance Responsibility Reporting a Safety DefectModels Covered in This Manual AccessoriesCustomer Service General DescriptionEquipment Specifications Controller Features Typical Features and ComponentsMechanical Features System Component Description Supply HoppersSlide Gates Typical Slide Gate Assembly Weigh HopperTypical Weigh Hopper Assembly Mix Chamber Operator Control Panel DisplayController Pushbuttons & Touchscreen Tags Button Function Typical Operator Screens Typical Setup Screens 882.00207.00 Functional Description Low Level Sensors Optional ComponentsPneumatic Slide Gate below Mixer Mezzanine and Floor StandsTake-off Compartments Regrind Auger Metering R.A.M. HopperAdditive Feeder Hopper Safety Device Lock-Outs Safety FeaturesSafety Circuit Standards Fail Safe OperationElectrical Disconnect Plug Twist Cap Plug Connected to Each Feeder Auger MotorElectric Safety Interlock Switch Electrical Safety Interlock Switch Located on mixer doorMechanical Installation Uncrating the EquipmentMachine Mount Mounting ConfigurationsSite Requirements Mezzanine Mount Typical Mezzanine Mounted Batch BlenderFloor Mount Central Blender Typical Floor Mount Central Blender LayoutElectrical Connections Pneumatic ConnectionsStroke Limiters for Metering Gates Initial Set-upMechanical Set-up Weigh Hopper Final Connections Display Main Recipe Screen Controller Set-upBlender Controller Menu Structure Recipe Page StartBlender Calibration Display Calibration Menu Screen Alarm Setup Feeder Calibration Auger BlendersNetwork Setup Setting Date and TimeAdditional Setup Parameters Initial Startup General Operation Quick Start ProcedureStart-up New RecipesOperator Displays Operation ProceduresExisting Recipes Typical Recipe Entry Operator Screen Typical Inventory Display Operator Screen Recipe Entry FormatsQuickset Mode Most common in injection molding Recipe Format MenuExample Calculations of a 5-component blend in Quickset mode Recipe Setup Typical Batch Sizes Blender Batch Size lbs Inventory ShutdownMixer and Dump Setup Weigh Hopper Dump Time Re-Mix TimerWeigh Hopper Dump Delay Time Mixer Dump Time Alarm FlagsWeigh Hopper Dump Cycle Hopper 1-6 Out of MaterialPower Interruption while metering a Batch Max Hopper Weight Exceeded, Check Batch SizeCalibration Error, Clean out Hopper and Check Calibration Inventory Cleared PLC Battery LowBlender Powered On/Off Stop ScreenFeeder Clean Out Diagram in -5 of this manual Recipe BookLoad a Saved Recipe from the Book Display Recipe ContentsSave Running Recipe to the Book Erase Recipe or Entire Book Color ChangesShut-down Typical Inventory Shutdown Operator ScreenPreventative Maintenance Schedule Sample Preventative Maintenance ScheduleElectrical Preventative MaintenanceCorrective Maintenance Internal Components of the Control PanelInput Signals to Programmable Controller Output Signals from Programmable ControllerTroubleshooting IntroductionProblem Corrective action Problem Corrective action Controller warranty will be voided Problem Corrective action Warranty Restrictions WarrantyWarranty Specifications Warranty LiabilitiesTechnical Specifications Equipment SpecificationsAnnex B Information Drawings and Diagrams Final AssemblyMixer Sub-Assembly Typical Mixer Assembly Parts List Hopper Sub-Assembly Typical Hopper Assembly Parts ListHopper R.A.M. Regrind Auger Metering Sub-Assembly Optional Typical R.A.M. Hopper Assembly Parts ListHopper Additive Feeder Sub-Assembly Optional Typical Additive Feeder Hopper Assembly Parts ListWeigh Hopper Sub-Assembly Typical Weigh Hopper Assembly Parts ListSlide Gate Sub-Assembly Typical Slidegate Assembly Parts ListKnife Gate Sub-Assembly HD Optional Typical Knife Gate below mixer Assembly Parts ListKnife Gate Sub-Assembly RD Optional Typical Knife Gate floor stand Assembly Parts ListTypical Mitsubishi Controller Main Parts List Control Panel LayoutBlender Spare Parts Listing Spare Parts KitsProgrammable Settings Addendum Service Supervisor InformationPasswords Metering Test Screen Factory Setup MenuAdvanced Weight Options Screen Feed Algorithm Options Screen Feed Calibration Options ScreenFeeder Setup Mechanical Options ScreenCustomer Setup Menu UnitsAlarm Log Typical Alarm Flags & Feeder Setup ScreenFactory Default Setup Parameters Report SetupLoadcell Calex Module Dipswitch Settings Mitsubishi Communications Manual General Blender InfoBlender Alarms Inventory Info Recipe Info this is Where YOU Right the NEW Recipe to Recipe Book Manipulation Alarm Number Explanation Fixed Decimal ExplanationRecording the Targets VS. Actuals for Each Batch Parts Department Service Department Sales DepartmentTechnical Assistance Contract Department882.00207.00 Appendix 102
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882.00207.00 specifications

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