Mitsubishi Electronics 882.00207.00 specifications Feeder Calibration Auger Blenders, Alarm Setup

Page 42

5.Add the calibration weight to each load cell mounting bracket and write down the value displayed in “weight,” as in step 4.

6.Subtract the values recorded in step 4 from step 5. This is the measured weight. If the measured weight is within a 0.003 pounds of the weight stamped on the calibration weight, then you are within spec. If not, follow the steps above to calibrate the blender. (If your blender is frequently out of calibration, verify the operator is being cautious when removing the weigh hopper during cleanout).

7.Press “Done” until you have reached the Recipe screen.

Note: Anything in the Diagnostics Menu that is not covered here is in the Detailed Controller Setup Section on page 33.

Feeder Calibration (Auger Blenders)

Feeder calibration should be done on all Auger blenders prior to start-up. This allows the blender to configure the parameters which will best suit the auger size and gearbox ratio of the feeder. To perform a feeder calibration, the operator must enter the “Feeder Calibration” screen (see menu structure), select a feeder number, then touch “Press Here.” The feeder calibration will start automatically and will notify the operator when complete. If the operator so desires, they can repeat the process by entering in a new feeder number and touching the “Press Here” button.

If the blender does not see enough weight gain during the calibration process or if the weigh hopper reaches maximum weight, then an error is given and the calibration is a failure. Another useful feature on the “Feeder Calibration” screen is the ability to manually enter in the “weight per second” values. This increases the blender learning process and the values can be recorded for future blending.

Alarm Setup

This screen allows the operator to configure the alarm settings for each individual feeder. It can configure whether a feeder will retry during the metering of a batch, and enable or disable the “Out of Material” alarm for any feeder. If the alarm flag is set to “Stop,” the blender will not continue. It stops on that component while continuing to try and meter. The optional low level proximity switches have their own separate alarm. The alarm will sound, but does not stop the blender. To configure each hopper do the following:

1.Enter the Setup Menu.

2.Once in the Setup menu, press “Alarm Setup.” This will take you to the “Alarm Flags & Feeder Setup” screen.

Figure 30: Display Alarm Flags & Feeder Setup Screen

Select a Feeder to

Configure

Change the Alarm

Silence Delay

Enable or Disable Retries

Enable or Disable Alarms

Go back to Setup Directory

3. Select a feeder (1-6) by touching the “Select Feeder” box.

882.00207.00

Chapter 3: Installation

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Contents Gravimetric Slide Gate Batch Blender Mitsubishi Controller Parts and Service Department If the Shipment is Not Complete Unpacking and InspectionEvent of Shipping Damage If the Shipment is Not CorrectWarranty Returns ReturnsCredit Returns Table of Contents Maintenance Customer Responsibilities Technical Specifications How to Use This Manual Safety Symbols Used in this ManualSafety Tags and Warning Labels Description Follow all Safety Codes Wear Safety Glasses and Work GlovesResponsibility General ResponsibilityOperator Responsibility Remember Maintenance Responsibility Reporting a Safety DefectModels Covered in This Manual AccessoriesCustomer Service General DescriptionEquipment Specifications Typical Features and Components Mechanical FeaturesController Features System Component Description Supply HoppersSlide Gates Typical Slide Gate Assembly Weigh HopperTypical Weigh Hopper Assembly Mix Chamber Operator Control Panel DisplayController Pushbuttons & Touchscreen Tags Button Function Typical Operator Screens Typical Setup Screens 882.00207.00 Functional Description Low Level Sensors Optional ComponentsPneumatic Slide Gate below Mixer Mezzanine and Floor StandsRegrind Auger Metering R.A.M. Hopper Additive Feeder HopperTake-off Compartments Safety Device Lock-Outs Safety FeaturesSafety Circuit Standards Fail Safe OperationElectrical Disconnect Plug Twist Cap Plug Connected to Each Feeder Auger MotorElectric Safety Interlock Switch Electrical Safety Interlock Switch Located on mixer doorMechanical Installation Uncrating the EquipmentMounting Configurations Site RequirementsMachine Mount Mezzanine Mount Typical Mezzanine Mounted Batch BlenderFloor Mount Central Blender Typical Floor Mount Central Blender LayoutElectrical Connections Pneumatic ConnectionsInitial Set-up Mechanical Set-upStroke Limiters for Metering Gates Weigh Hopper Final Connections Display Main Recipe Screen Controller Set-upBlender Controller Menu Structure Recipe Page StartBlender Calibration Display Calibration Menu Screen Alarm Setup Feeder Calibration Auger BlendersNetwork Setup Setting Date and TimeAdditional Setup Parameters Initial Startup General Operation Quick Start ProcedureStart-up New RecipesOperation Procedures Existing RecipesOperator Displays Typical Recipe Entry Operator Screen Typical Inventory Display Operator Screen Recipe Entry FormatsQuickset Mode Most common in injection molding Recipe Format MenuExample Calculations of a 5-component blend in Quickset mode Recipe Setup Typical Batch Sizes Blender Batch Size lbs Inventory ShutdownMixer and Dump Setup Re-Mix Timer Weigh Hopper Dump Delay TimeWeigh Hopper Dump Time Mixer Dump Time Alarm FlagsWeigh Hopper Dump Cycle Hopper 1-6 Out of MaterialMax Hopper Weight Exceeded, Check Batch Size Calibration Error, Clean out Hopper and Check CalibrationPower Interruption while metering a Batch Inventory Cleared PLC Battery LowBlender Powered On/Off Stop ScreenFeeder Clean Out Diagram in -5 of this manual Recipe BookDisplay Recipe Contents Save Running Recipe to the BookLoad a Saved Recipe from the Book Erase Recipe or Entire Book Color ChangesShut-down Typical Inventory Shutdown Operator ScreenPreventative Maintenance Schedule Sample Preventative Maintenance ScheduleElectrical Preventative MaintenanceCorrective Maintenance Internal Components of the Control PanelInput Signals to Programmable Controller Output Signals from Programmable ControllerTroubleshooting IntroductionProblem Corrective action Problem Corrective action Controller warranty will be voided Problem Corrective action Warranty Restrictions WarrantyWarranty Specifications Warranty LiabilitiesTechnical Specifications Equipment SpecificationsAnnex B Information Drawings and Diagrams Final AssemblyMixer Sub-Assembly Typical Mixer Assembly Parts List Hopper Sub-Assembly Typical Hopper Assembly Parts ListHopper R.A.M. Regrind Auger Metering Sub-Assembly Optional Typical R.A.M. Hopper Assembly Parts ListHopper Additive Feeder Sub-Assembly Optional Typical Additive Feeder Hopper Assembly Parts ListWeigh Hopper Sub-Assembly Typical Weigh Hopper Assembly Parts ListSlide Gate Sub-Assembly Typical Slidegate Assembly Parts ListKnife Gate Sub-Assembly HD Optional Typical Knife Gate below mixer Assembly Parts ListKnife Gate Sub-Assembly RD Optional Typical Knife Gate floor stand Assembly Parts ListTypical Mitsubishi Controller Main Parts List Control Panel LayoutBlender Spare Parts Listing Spare Parts KitsAddendum Service Supervisor Information PasswordsProgrammable Settings Factory Setup Menu Advanced Weight Options ScreenMetering Test Screen Feed Algorithm Options Screen Feed Calibration Options ScreenFeeder Setup Mechanical Options ScreenCustomer Setup Menu UnitsAlarm Log Typical Alarm Flags & Feeder Setup ScreenFactory Default Setup Parameters Report SetupLoadcell Calex Module Dipswitch Settings Mitsubishi Communications Manual General Blender InfoBlender Alarms Inventory Info Recipe Info this is Where YOU Right the NEW Recipe to Recipe Book Manipulation Alarm Number Explanation Fixed Decimal ExplanationRecording the Targets VS. Actuals for Each Batch Parts Department Service Department Sales DepartmentTechnical Assistance Contract Department882.00207.00 Appendix 102
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882.00207.00 specifications

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