Mitsubishi Electronics 882.00207.00 specifications Erase Recipe or Entire Book, Color Changes

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Erase Recipe or Entire Book

The Erase Recipe or Entire Book function is used to eliminate old or outdated recipes from the recipe book. If the operator only wants to delete one recipe, the configuration for that recipe should be currently displayed on the screen. The controller will only prompt the operator if they want to erase the entire book when that key is pressed. Once a recipe number is deleted, the contents of that recipe are lost. The recipe number may be used again in the future for new recipes.

Color Changes

The color change procedure is meant for use with the basic Slide Gate/Auger Blender. This procedure assumes that the color component of the blend is in an additive ingredient hopper (#2, #4, #5, or #6).

Note: The blender must be stopped to make color changes. The processing machine can operate on virgin material only during this procedure with an optional quick color change bypass tube that can be installed to bypass the blender. Contact the factory for details.

1.Disable and clean any color loading equipment. Please refer to the loading equipment manual for any clean up recommendations.

2.Using the blender “Abort” or “Push to Start or Stop” key put the blender in stop mode. After the cycle has completed, switch “OFF” the main power switch and unplug the blender power supply.

3.Open the upper mixer access door. This shuts off air to the blender circuit by deactivating the master air valve. Then unplug the quick disconnect from the air supply hose to the blender to further ensure that no air pressure is supplied to the blender.

WARNING! Always unplug the main power cord and disconnect the air supply to the blender prior to performing any operations inside any access areas of the blender where there are moving parts.

4.Remove the weigh hopper by unplugging the air line disconnect fitting, holding the dump door closed, lifting the hopper to clear the load cell brackets, and gently pulling the weigh hopper out of the blender.

Caution! To reduce the chance for damage to delicate load cells, use care when lifting the weigh hopper off load cell locating tabs and when reinstalling the weigh hopper on load cell brackets.

5.If you want to catch the color, use a small plastic pail or chute to collect the material from the slide gate assembly. Reach up inside the blender to the color slide gate and push it open. At this point, there should be no air pressure on the blender, and the slide gate should move easily. Drain the color out in the bucket. Blend and Reclaim normally provides a JIT (Just in time) approach to the minor ingredients, so that a minimum amount of material is held in the blender so that color changes can be made easily.

6.If any other ingredients need to be changed for the next recipe, simply drain the larger hoppers with the drain tubes provided on the side of the hoppers. When the material level is below the drain tube, open the slide gate manually to dump the rest of the material. If you wish to speed the emptying process, material can be manually drained out of the slide gate assembly into a dump chute or bucket, while draining from the drain tube.

882.00207.00

Chapter 4: Operation

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Contents Gravimetric Slide Gate Batch Blender Mitsubishi Controller Parts and Service Department If the Shipment is Not Complete Unpacking and InspectionEvent of Shipping Damage If the Shipment is Not CorrectCredit Returns Warranty ReturnsReturns Table of Contents Maintenance Customer Responsibilities Technical Specifications How to Use This Manual Safety Symbols Used in this ManualSafety Tags and Warning Labels Description Follow all Safety Codes Wear Safety Glasses and Work GlovesOperator Responsibility ResponsibilityGeneral Responsibility Remember Maintenance Responsibility Reporting a Safety DefectModels Covered in This Manual AccessoriesCustomer Service General DescriptionEquipment Specifications Controller Features Typical Features and ComponentsMechanical Features System Component Description Supply HoppersSlide Gates Typical Slide Gate Assembly Weigh HopperTypical Weigh Hopper Assembly Mix Chamber Operator Control Panel DisplayController Pushbuttons & Touchscreen Tags Button Function Typical Operator Screens Typical Setup Screens 882.00207.00 Functional Description Low Level Sensors Optional ComponentsPneumatic Slide Gate below Mixer Mezzanine and Floor StandsTake-off Compartments Regrind Auger Metering R.A.M. HopperAdditive Feeder Hopper Safety Device Lock-Outs Safety FeaturesSafety Circuit Standards Fail Safe OperationElectrical Disconnect Plug Twist Cap Plug Connected to Each Feeder Auger MotorElectric Safety Interlock Switch Electrical Safety Interlock Switch Located on mixer doorMechanical Installation Uncrating the EquipmentMachine Mount Mounting ConfigurationsSite Requirements Mezzanine Mount Typical Mezzanine Mounted Batch BlenderFloor Mount Central Blender Typical Floor Mount Central Blender LayoutElectrical Connections Pneumatic ConnectionsStroke Limiters for Metering Gates Initial Set-upMechanical Set-up Weigh Hopper Final Connections Display Main Recipe Screen Controller Set-upBlender Controller Menu Structure Recipe Page StartBlender Calibration Display Calibration Menu Screen Alarm Setup Feeder Calibration Auger BlendersNetwork Setup Setting Date and TimeAdditional Setup Parameters Initial Startup General Operation Quick Start ProcedureStart-up New RecipesOperator Displays Operation ProceduresExisting Recipes Typical Recipe Entry Operator Screen Typical Inventory Display Operator Screen Recipe Entry FormatsQuickset Mode Most common in injection molding Recipe Format MenuExample Calculations of a 5-component blend in Quickset mode Recipe Setup Typical Batch Sizes Blender Batch Size lbs Inventory ShutdownMixer and Dump Setup Weigh Hopper Dump Time Re-Mix TimerWeigh Hopper Dump Delay Time Mixer Dump Time Alarm FlagsWeigh Hopper Dump Cycle Hopper 1-6 Out of MaterialPower Interruption while metering a Batch Max Hopper Weight Exceeded, Check Batch SizeCalibration Error, Clean out Hopper and Check Calibration Inventory Cleared PLC Battery LowBlender Powered On/Off Stop ScreenFeeder Clean Out Diagram in -5 of this manual Recipe BookLoad a Saved Recipe from the Book Display Recipe ContentsSave Running Recipe to the Book Erase Recipe or Entire Book Color ChangesShut-down Typical Inventory Shutdown Operator ScreenPreventative Maintenance Schedule Sample Preventative Maintenance ScheduleElectrical Preventative MaintenanceCorrective Maintenance Internal Components of the Control PanelInput Signals to Programmable Controller Output Signals from Programmable ControllerTroubleshooting IntroductionProblem Corrective action Problem Corrective action Controller warranty will be voided Problem Corrective action Warranty Restrictions WarrantyWarranty Specifications Warranty LiabilitiesTechnical Specifications Equipment SpecificationsAnnex B Information Drawings and Diagrams Final AssemblyMixer Sub-Assembly Typical Mixer Assembly Parts List Hopper Sub-Assembly Typical Hopper Assembly Parts ListHopper R.A.M. Regrind Auger Metering Sub-Assembly Optional Typical R.A.M. Hopper Assembly Parts ListHopper Additive Feeder Sub-Assembly Optional Typical Additive Feeder Hopper Assembly Parts ListWeigh Hopper Sub-Assembly Typical Weigh Hopper Assembly Parts ListSlide Gate Sub-Assembly Typical Slidegate Assembly Parts ListKnife Gate Sub-Assembly HD Optional Typical Knife Gate below mixer Assembly Parts ListKnife Gate Sub-Assembly RD Optional Typical Knife Gate floor stand Assembly Parts ListTypical Mitsubishi Controller Main Parts List Control Panel LayoutBlender Spare Parts Listing Spare Parts KitsProgrammable Settings Addendum Service Supervisor InformationPasswords Metering Test Screen Factory Setup MenuAdvanced Weight Options Screen Feed Algorithm Options Screen Feed Calibration Options ScreenFeeder Setup Mechanical Options ScreenCustomer Setup Menu UnitsAlarm Log Typical Alarm Flags & Feeder Setup ScreenFactory Default Setup Parameters Report SetupLoadcell Calex Module Dipswitch Settings Mitsubishi Communications Manual General Blender InfoBlender Alarms Inventory Info Recipe Info this is Where YOU Right the NEW Recipe to Recipe Book Manipulation Alarm Number Explanation Fixed Decimal ExplanationRecording the Targets VS. Actuals for Each Batch Parts Department Service Department Sales DepartmentTechnical Assistance Contract Department882.00207.00 Appendix 102
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882.00207.00 specifications

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