Mitsubishi Electronics 882.00207.00 specifications Recipe Format Menu

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to have values entered (Percentage or Parts recipe formats), or a material type (REGRIND, NATURAL, or ADDITIVE) in “Quickset” Mode recipe format.

Recipe Format Menu:

•“Quickset” Recipe, Percentage or Parts

•Metering Order

•Batch Size

•Inventory Shutdown

•“Batch ready” mode

•“Auto start” mode

•Weigh every batch options

The Recipe Format screen allows the user to change many parameters concerning the way that the recipe is entered by the operator. It is accessed by touching the manufacturer’s icon on either the Recipe screen or the Inventory Screen. The user must enter in the User Password to gain access (see User Password Setup for details). The following Recipe Modes are described on the next few pages.

“Quickset” Mode (Most common in injection molding)

The “Quickset” menu structure allows recipes to be entered and adjusted by touching the buttons on the panel face (for 1 to 6 components). In this mode, hopper #1 is configured as virgin, hopper #3 is configured as regrind, and the others are configured as additives (i.e. color). The operator enters in the percentage of regrind and additives and the virgin percentage is automatically calculated. The regrind percentage represents a percentage of the total batch and the additives are based on a percentage of the virgin weight. This is useful because the percentage of regrind can be changed without affecting the ratio of color or additive to the virgin weight. Each percentage can be up to 100%, but not greater than 100%. The virgin percentage is automatically calculated by the blender and the operator is not required to enter it.

The ingredient names selected will be displayed on the run mode display so that the operator will know what material is being blended.

•The #1 hopper (“NAT” - Virgin Material) recipe ingredient will not be shown on the recipe setup menu.

•ADD (Additive) designations will weigh the ingredient as a percentage of natural material only.

•RGD (Regrind) designations will weigh the ingredient as a percentage of the total batch. (It is assumed the regrind has been generated from pre-blended production and already contains the same color and/or additives.)

•Virgin material must be loaded into hopper #1 and regrind into hopper #3.

•Component #3 is designed to handle regrind and most models come equipped with a larger, square gate to reduce the likelihood of bridging. If regrind is being used, it should always be run through component #3. If you don’t have regrind, another major ingredient can be run through component #3.

882.00207.00

Chapter 4: Operation

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Contents Gravimetric Slide Gate Batch Blender Mitsubishi Controller Parts and Service Department If the Shipment is Not Complete Unpacking and InspectionEvent of Shipping Damage If the Shipment is Not CorrectCredit Returns Warranty ReturnsReturns Table of Contents Maintenance Customer Responsibilities Technical Specifications How to Use This Manual Safety Symbols Used in this ManualSafety Tags and Warning Labels Description Follow all Safety Codes Wear Safety Glasses and Work GlovesOperator Responsibility ResponsibilityGeneral Responsibility Remember Maintenance Responsibility Reporting a Safety DefectModels Covered in This Manual AccessoriesCustomer Service General DescriptionEquipment Specifications Controller Features Typical Features and ComponentsMechanical Features System Component Description Supply HoppersSlide Gates Typical Slide Gate Assembly Weigh HopperTypical Weigh Hopper Assembly Mix Chamber Operator Control Panel DisplayController Pushbuttons & Touchscreen Tags Button Function Typical Operator Screens Typical Setup Screens 882.00207.00 Functional Description Low Level Sensors Optional ComponentsPneumatic Slide Gate below Mixer Mezzanine and Floor StandsTake-off Compartments Regrind Auger Metering R.A.M. HopperAdditive Feeder Hopper Safety Device Lock-Outs Safety FeaturesSafety Circuit Standards Fail Safe OperationElectrical Disconnect Plug Twist Cap Plug Connected to Each Feeder Auger MotorElectric Safety Interlock Switch Electrical Safety Interlock Switch Located on mixer doorMechanical Installation Uncrating the EquipmentMachine Mount Mounting ConfigurationsSite Requirements Mezzanine Mount Typical Mezzanine Mounted Batch BlenderFloor Mount Central Blender Typical Floor Mount Central Blender LayoutElectrical Connections Pneumatic ConnectionsStroke Limiters for Metering Gates Initial Set-upMechanical Set-up Weigh Hopper Final Connections Display Main Recipe Screen Controller Set-upBlender Controller Menu Structure Recipe Page StartBlender Calibration Display Calibration Menu Screen Alarm Setup Feeder Calibration Auger BlendersNetwork Setup Setting Date and TimeAdditional Setup Parameters Initial Startup General Operation Quick Start ProcedureStart-up New RecipesOperator Displays Operation ProceduresExisting Recipes Typical Recipe Entry Operator Screen Typical Inventory Display Operator Screen Recipe Entry FormatsQuickset Mode Most common in injection molding Recipe Format MenuExample Calculations of a 5-component blend in Quickset mode Recipe Setup Typical Batch Sizes Blender Batch Size lbs Inventory ShutdownMixer and Dump Setup Weigh Hopper Dump Time Re-Mix TimerWeigh Hopper Dump Delay Time Mixer Dump Time Alarm FlagsWeigh Hopper Dump Cycle Hopper 1-6 Out of MaterialPower Interruption while metering a Batch Max Hopper Weight Exceeded, Check Batch SizeCalibration Error, Clean out Hopper and Check Calibration Inventory Cleared PLC Battery LowBlender Powered On/Off Stop ScreenFeeder Clean Out Diagram in -5 of this manual Recipe BookLoad a Saved Recipe from the Book Display Recipe ContentsSave Running Recipe to the Book Erase Recipe or Entire Book Color ChangesShut-down Typical Inventory Shutdown Operator ScreenPreventative Maintenance Schedule Sample Preventative Maintenance ScheduleElectrical Preventative MaintenanceCorrective Maintenance Internal Components of the Control PanelInput Signals to Programmable Controller Output Signals from Programmable ControllerTroubleshooting IntroductionProblem Corrective action Problem Corrective action Controller warranty will be voided Problem Corrective action Warranty Restrictions WarrantyWarranty Specifications Warranty LiabilitiesTechnical Specifications Equipment SpecificationsAnnex B Information Drawings and Diagrams Final AssemblyMixer Sub-Assembly Typical Mixer Assembly Parts List Hopper Sub-Assembly Typical Hopper Assembly Parts ListHopper R.A.M. Regrind Auger Metering Sub-Assembly Optional Typical R.A.M. Hopper Assembly Parts ListHopper Additive Feeder Sub-Assembly Optional Typical Additive Feeder Hopper Assembly Parts ListWeigh Hopper Sub-Assembly Typical Weigh Hopper Assembly Parts ListSlide Gate Sub-Assembly Typical Slidegate Assembly Parts ListKnife Gate Sub-Assembly HD Optional Typical Knife Gate below mixer Assembly Parts ListKnife Gate Sub-Assembly RD Optional Typical Knife Gate floor stand Assembly Parts ListTypical Mitsubishi Controller Main Parts List Control Panel LayoutBlender Spare Parts Listing Spare Parts KitsProgrammable Settings Addendum Service Supervisor InformationPasswords Metering Test Screen Factory Setup MenuAdvanced Weight Options Screen Feed Algorithm Options Screen Feed Calibration Options ScreenFeeder Setup Mechanical Options ScreenCustomer Setup Menu UnitsAlarm Log Typical Alarm Flags & Feeder Setup ScreenFactory Default Setup Parameters Report SetupLoadcell Calex Module Dipswitch Settings Mitsubishi Communications Manual General Blender InfoBlender Alarms Inventory Info Recipe Info this is Where YOU Right the NEW Recipe to Recipe Book Manipulation Alarm Number Explanation Fixed Decimal ExplanationRecording the Targets VS. Actuals for Each Batch Parts Department Service Department Sales DepartmentTechnical Assistance Contract Department882.00207.00 Appendix 102
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882.00207.00 specifications

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