Mitsubishi Electronics 882.00207.00 Weigh Hopper Dump Cycle, Mixer Dump Time, Alarm Flags

Page 56

Weigh Hopper Dump Cycle

The dump cycle allows the weigh hopper dump valve to cycle or open and close a number of times prior to commencing with the next batch cycle. The setting allows from 1 to 9 dump cycles between batches (open and closed cycles).

The normal and default factory setting is 1, meaning the weigh hopper dump valve will open at the end of the weighed batch and close after the batch is discharged into the mixer.

Setting the dump cycle to more than one cycle may be useful when blending high static, dusty material or those that have sticky tendencies. This will cycle the dump valve open and closed to allow any material that may cling to the dump valve.

To enter the dump cycle menu, first enter the Setup menu by pressing the Manufacturer’s icon from the main menu. Enter the password and press enter. Next, press the button marked “Mixer and Dump Setup.” The display will show the “Mixer and Dump Setup” menu. Press the “Dump Cycle” key to enter a dump cycle value and press enter. Please refer to the menu structure tree shown in section 3- 5.

Mixer Dump Time

The mixer dump time is the amount of time the knife gate below mixer’s valve remains open to allow blended material to exit the blender.

To view and change the current mixer dump time settings, enter the Setup menu and select the “Mixer and Dump Setup” screen. Press the field next to “Mixer Dump Time” to set the operation of the Dump Valve.

The dump timer on the dump valve has a default time of six (6) seconds. This time can be adjusted to optimize the blender cycle time.

The timer should be set to close the dump valve shortly after clearing the high-level sensor. This time can vary due to material flow characteristics and the size of the batch that is programmed into the blender control. Experimentation with this setting can allow the operator to determine the best cycle for the material being mixed.

Alarm Flags

An alarm message will be shown if any alarm condition occurs. A message will pop up on the screen until the alarm condition is resolved. The operator can press “OK” on this pop-up to hide the screen temporarily, but if the alarm condition is still unresolved, then the message will reappear after a short delay. During an alarm condition, not only will a visual alarm show up on the screen but also an audible alarm will sound. The audible alarm will sound for 10 seconds and reappear every 30 seconds until the cause of the alarm is resolved. The following is a list of all alarm names and descriptions:

Hopper 1-6 Out of Material

This alarm indicates that a hopper is out of material and signals the operator that they should check the resin system.

Typical “Out of Material” Alarm Screen

882.00207.00

Chapter 4: Operation

55 of 102

Image 56
Contents Gravimetric Slide Gate Batch Blender Mitsubishi Controller Parts and Service Department Unpacking and Inspection Event of Shipping DamageIf the Shipment is Not Complete If the Shipment is Not CorrectCredit Returns Warranty ReturnsReturns Table of Contents Maintenance Customer Responsibilities Technical Specifications How to Use This Manual Safety Symbols Used in this ManualSafety Tags and Warning Labels Description Follow all Safety Codes Wear Safety Glasses and Work GlovesOperator Responsibility ResponsibilityGeneral Responsibility Remember Maintenance Responsibility Reporting a Safety DefectAccessories Customer ServiceModels Covered in This Manual General DescriptionEquipment Specifications Controller Features Typical Features and ComponentsMechanical Features System Component Description Supply HoppersSlide Gates Typical Slide Gate Assembly Weigh HopperTypical Weigh Hopper Assembly Mix Chamber Operator Control Panel DisplayController Pushbuttons & Touchscreen Tags Button Function Typical Operator Screens Typical Setup Screens 882.00207.00 Functional Description Optional Components Pneumatic Slide Gate below MixerLow Level Sensors Mezzanine and Floor StandsTake-off Compartments Regrind Auger Metering R.A.M. HopperAdditive Feeder Hopper Safety Features Safety Circuit StandardsSafety Device Lock-Outs Fail Safe OperationElectrical Disconnect Plug Twist Cap Plug Connected to Each Feeder Auger MotorElectric Safety Interlock Switch Electrical Safety Interlock Switch Located on mixer doorMechanical Installation Uncrating the EquipmentMachine Mount Mounting ConfigurationsSite Requirements Mezzanine Mount Typical Mezzanine Mounted Batch BlenderFloor Mount Central Blender Typical Floor Mount Central Blender LayoutElectrical Connections Pneumatic ConnectionsStroke Limiters for Metering Gates Initial Set-upMechanical Set-up Weigh Hopper Final Connections Display Main Recipe Screen Controller Set-upBlender Controller Menu Structure Recipe Page StartBlender Calibration Display Calibration Menu Screen Alarm Setup Feeder Calibration Auger BlendersNetwork Setup Setting Date and TimeAdditional Setup Parameters Initial Startup Quick Start Procedure Start-upGeneral Operation New RecipesOperator Displays Operation ProceduresExisting Recipes Typical Recipe Entry Operator Screen Typical Inventory Display Operator Screen Recipe Entry FormatsQuickset Mode Most common in injection molding Recipe Format MenuExample Calculations of a 5-component blend in Quickset mode Recipe Setup Typical Batch Sizes Blender Batch Size lbs Inventory ShutdownMixer and Dump Setup Weigh Hopper Dump Time Re-Mix TimerWeigh Hopper Dump Delay Time Alarm Flags Weigh Hopper Dump CycleMixer Dump Time Hopper 1-6 Out of MaterialPower Interruption while metering a Batch Max Hopper Weight Exceeded, Check Batch SizeCalibration Error, Clean out Hopper and Check Calibration PLC Battery Low Blender Powered On/OffInventory Cleared Stop ScreenFeeder Clean Out Diagram in -5 of this manual Recipe BookLoad a Saved Recipe from the Book Display Recipe ContentsSave Running Recipe to the Book Erase Recipe or Entire Book Color ChangesShut-down Typical Inventory Shutdown Operator ScreenPreventative Maintenance Schedule Sample Preventative Maintenance SchedulePreventative Maintenance Corrective MaintenanceElectrical Internal Components of the Control PanelInput Signals to Programmable Controller Output Signals from Programmable ControllerTroubleshooting IntroductionProblem Corrective action Problem Corrective action Controller warranty will be voided Problem Corrective action Warranty Warranty SpecificationsWarranty Restrictions Warranty LiabilitiesTechnical Specifications Equipment SpecificationsAnnex B Information Drawings and Diagrams Final AssemblyMixer Sub-Assembly Typical Mixer Assembly Parts List Hopper Sub-Assembly Typical Hopper Assembly Parts ListHopper R.A.M. Regrind Auger Metering Sub-Assembly Optional Typical R.A.M. Hopper Assembly Parts ListHopper Additive Feeder Sub-Assembly Optional Typical Additive Feeder Hopper Assembly Parts ListWeigh Hopper Sub-Assembly Typical Weigh Hopper Assembly Parts ListSlide Gate Sub-Assembly Typical Slidegate Assembly Parts ListKnife Gate Sub-Assembly HD Optional Typical Knife Gate below mixer Assembly Parts ListKnife Gate Sub-Assembly RD Optional Typical Knife Gate floor stand Assembly Parts ListTypical Mitsubishi Controller Main Parts List Control Panel LayoutBlender Spare Parts Listing Spare Parts KitsProgrammable Settings Addendum Service Supervisor InformationPasswords Metering Test Screen Factory Setup MenuAdvanced Weight Options Screen Feed Algorithm Options Screen Feed Calibration Options ScreenFeeder Setup Mechanical Options ScreenCustomer Setup Menu UnitsAlarm Log Typical Alarm Flags & Feeder Setup ScreenFactory Default Setup Parameters Report SetupLoadcell Calex Module Dipswitch Settings Mitsubishi Communications Manual General Blender InfoBlender Alarms Inventory Info Recipe Info this is Where YOU Right the NEW Recipe to Recipe Book Manipulation Alarm Number Explanation Fixed Decimal ExplanationRecording the Targets VS. Actuals for Each Batch Service Department Sales Department Technical AssistanceParts Department Contract Department882.00207.00 Appendix 102
Related manuals
Manual 103 pages 60.12 Kb

882.00207.00 specifications

Mitsubishi Electronics has always been at the forefront of innovation in the field of electronics, and one of its significant products is the Mitsubishi Electronics 882.00207.00. This device is designed for enhanced performance and reliability, providing a range of features that cater to both industrial and consumer needs.

One of the main features of the Mitsubishi 882.00207.00 is its robust design, which ensures durability in demanding environments. The device is built to withstand harsh conditions, making it ideal for industrial applications where reliability is critical. Its rugged construction means that it can operate efficiently in extreme temperatures, humidity, and other challenging conditions.

In terms of technology, the Mitsubishi 882.00207.00 incorporates advanced electronic components that enhance its functionality. This includes state-of-the-art processing capabilities that allow for quick data processing and seamless operation. The device’s integration of cutting-edge technology ensures that it meets the performance demands of modern applications while providing energy efficiency.

Another notable characteristic is its user-friendly interface. The device is designed with ease of use in mind, allowing operators to interact with it effortlessly. This ensures that even those with minimal technical expertise can operate the device effectively. The clear display and intuitive controls make it accessible for a wide range of users, facilitating smoother operations in various settings.

The Mitsubishi 882.00207.00 is also equipped with multiple connectivity options. This enables it to integrate seamlessly with other devices and systems, facilitating enhanced communication and data transfer. Whether it’s connecting to existing networks or interfacing with new technologies, the device’s versatility ensures it can adapt to evolving technological landscapes.

Additionally, the device is backed by Mitsubishi's commitment to quality and customer support. Users can expect reliable service and assistance, ensuring that they can maximize the potential of their investment.

In conclusion, the Mitsubishi Electronics 882.00207.00 stands out in the electronics market for its durable construction, advanced technology, user-friendly design, and versatile connectivity options. This makes it an invaluable tool for both industrial applications and everyday consumer use, embodying the innovative spirit that Mitsubishi Electronics is known for.