Mitsubishi Electronics 882.00207.00 specifications Factory Setup Menu, Metering Test Screen

Page 88

Typical Engineering Only Setup Screen

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Setup

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Factory Setup Menu

Metering Test Screen

This screen is useful in both R & D and development purposes when testing the metering performance of each feeder. The user can perform a “Single Meter by Weight” to evaluate the mechanical standard deviation of the gate or auger. This test meters for the calculated time based off the target weight entered on this screen. The blender does not retry or adjust the time of the meter to reach the target, but instead always meters for the same amount of time as long as the target weight has not been changed. This allows you to open the gate for several feeds using the same amount of time. You can then record the Dispensed Grams and plot the standard deviation of the gate. The other purpose of this screen is to verify that the dispensed weight displayed is correct. You can perform a meter and then pull the weigh hopper to weigh the material on a gram scale. The value on the screen should match the measurement on the gram scale. If it does not, then either the weigh hopper is not balanced correctly or the scale calibration is not correct. Refer to the Troubleshooting Section of this manual for additional details.

Select a Feeder

Target Weight

Meter Data

Typical Metering Test Screen

Stop the Meter

Change Method

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Advanced Weight Options Screen

This screen allows you to modify the weight filter, adjust the mechanical time to settle the weigh hopper after dumping, adjust the mechanical time to settle after a feeder has introduced material into the weigh hopper, adjust the Maximum Empty Weight of the hopper, and to enable the batch weight data to be dumped to a printer every batch for diagnostic purposes. The data that is dumped to a printer is the same data shown on the Recipe Screen. No averaging is done with the data shown to the Customer. Targets vs. Actual are actually what is in the batch without any “smoke and mirrors.”

The weight filter is the specialized filter algorithm that smoothes erroneous load cell readings. The signal will be filtered more if this value is increased and less if decreased. This setting should not be modified except by the developer except under unusual circumstances.

882.00207.00

Chapter 7: Appendix

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Contents Gravimetric Slide Gate Batch Blender Mitsubishi Controller Parts and Service Department Unpacking and Inspection Event of Shipping DamageIf the Shipment is Not Complete If the Shipment is Not CorrectReturns Warranty ReturnsCredit Returns Table of Contents Maintenance Customer Responsibilities Technical Specifications How to Use This Manual Safety Symbols Used in this ManualSafety Tags and Warning Labels Description Follow all Safety Codes Wear Safety Glasses and Work GlovesGeneral Responsibility ResponsibilityOperator Responsibility Remember Maintenance Responsibility Reporting a Safety DefectAccessories Customer ServiceModels Covered in This Manual General DescriptionEquipment Specifications Mechanical Features Typical Features and ComponentsController Features System Component Description Supply HoppersSlide Gates Typical Slide Gate Assembly Weigh HopperTypical Weigh Hopper Assembly Mix Chamber Operator Control Panel DisplayController Pushbuttons & Touchscreen Tags Button Function Typical Operator Screens Typical Setup Screens 882.00207.00 Functional Description Optional Components Pneumatic Slide Gate below MixerLow Level Sensors Mezzanine and Floor StandsAdditive Feeder Hopper Regrind Auger Metering R.A.M. HopperTake-off Compartments Safety Features Safety Circuit StandardsSafety Device Lock-Outs Fail Safe OperationElectrical Disconnect Plug Twist Cap Plug Connected to Each Feeder Auger MotorElectric Safety Interlock Switch Electrical Safety Interlock Switch Located on mixer doorMechanical Installation Uncrating the EquipmentSite Requirements Mounting ConfigurationsMachine Mount Mezzanine Mount Typical Mezzanine Mounted Batch BlenderFloor Mount Central Blender Typical Floor Mount Central Blender LayoutElectrical Connections Pneumatic ConnectionsMechanical Set-up Initial Set-upStroke Limiters for Metering Gates Weigh Hopper Final Connections Display Main Recipe Screen Controller Set-upBlender Controller Menu Structure Recipe Page StartBlender Calibration Display Calibration Menu Screen Alarm Setup Feeder Calibration Auger BlendersNetwork Setup Setting Date and TimeAdditional Setup Parameters Initial Startup Quick Start Procedure Start-upGeneral Operation New RecipesExisting Recipes Operation ProceduresOperator Displays Typical Recipe Entry Operator Screen Typical Inventory Display Operator Screen Recipe Entry FormatsQuickset Mode Most common in injection molding Recipe Format MenuExample Calculations of a 5-component blend in Quickset mode Recipe Setup Typical Batch Sizes Blender Batch Size lbs Inventory ShutdownMixer and Dump Setup Weigh Hopper Dump Delay Time Re-Mix TimerWeigh Hopper Dump Time Alarm Flags Weigh Hopper Dump CycleMixer Dump Time Hopper 1-6 Out of MaterialCalibration Error, Clean out Hopper and Check Calibration Max Hopper Weight Exceeded, Check Batch SizePower Interruption while metering a Batch PLC Battery Low Blender Powered On/OffInventory Cleared Stop ScreenFeeder Clean Out Diagram in -5 of this manual Recipe BookSave Running Recipe to the Book Display Recipe ContentsLoad a Saved Recipe from the Book Erase Recipe or Entire Book Color ChangesShut-down Typical Inventory Shutdown Operator ScreenPreventative Maintenance Schedule Sample Preventative Maintenance SchedulePreventative Maintenance Corrective MaintenanceElectrical Internal Components of the Control PanelInput Signals to Programmable Controller Output Signals from Programmable ControllerTroubleshooting IntroductionProblem Corrective action Problem Corrective action Controller warranty will be voided Problem Corrective action Warranty Warranty SpecificationsWarranty Restrictions Warranty LiabilitiesTechnical Specifications Equipment SpecificationsAnnex B Information Drawings and Diagrams Final AssemblyMixer Sub-Assembly Typical Mixer Assembly Parts List Hopper Sub-Assembly Typical Hopper Assembly Parts ListHopper R.A.M. Regrind Auger Metering Sub-Assembly Optional Typical R.A.M. Hopper Assembly Parts ListHopper Additive Feeder Sub-Assembly Optional Typical Additive Feeder Hopper Assembly Parts ListWeigh Hopper Sub-Assembly Typical Weigh Hopper Assembly Parts ListSlide Gate Sub-Assembly Typical Slidegate Assembly Parts ListKnife Gate Sub-Assembly HD Optional Typical Knife Gate below mixer Assembly Parts ListKnife Gate Sub-Assembly RD Optional Typical Knife Gate floor stand Assembly Parts ListTypical Mitsubishi Controller Main Parts List Control Panel LayoutBlender Spare Parts Listing Spare Parts KitsPasswords Addendum Service Supervisor InformationProgrammable Settings Advanced Weight Options Screen Factory Setup MenuMetering Test Screen Feed Algorithm Options Screen Feed Calibration Options ScreenFeeder Setup Mechanical Options ScreenCustomer Setup Menu UnitsAlarm Log Typical Alarm Flags & Feeder Setup ScreenFactory Default Setup Parameters Report SetupLoadcell Calex Module Dipswitch Settings Mitsubishi Communications Manual General Blender InfoBlender Alarms Inventory Info Recipe Info this is Where YOU Right the NEW Recipe to Recipe Book Manipulation Alarm Number Explanation Fixed Decimal ExplanationRecording the Targets VS. Actuals for Each Batch Service Department Sales Department Technical AssistanceParts Department Contract Department882.00207.00 Appendix 102
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882.00207.00 specifications

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