Mitsubishi Electronics 882.00207.00 Shut-down, Typical Inventory Shutdown Operator Screen

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7.Using a vacuum cleaner or air hose, clean out all the hoppers that have been emptied. Always start at the uppermost part of the blender and work downward to prevent dust and pellets from falling into an already cleaned area.

WARNING! The auger metering assemblies on Auger blenders can be removed after the hoppers above them have been drained.

8.Clean the weigh hopper and mixer assemblies on the blender using a vacuum cleaner. The mixer agitator is removable for cleaning if desired.

9.Reinstall any metering units that were removed from the blender during clean out.

10.Reinstall the weigh hopper using care to center the hopper on the load cells on the weigh hopper bracket.

11.Load the blender with new material.

12.Restart the unit with the new recipe.

DANGER! Always disconnect and lockout all electrical power and pneumatic (i.e. compressed air) sources prior to servicing or cleaning any product, including all Slide Gate/Auger blending systems. Failure to do so may result in serious injury or death.

4-3 Shut-down

The Slide Gate Gravimetric Blender can be stopped in one of two ways:

1.To immediately stop the blender, the operator can touch “Abort Current Batch.” This will cause the blender to stop making the current batch immediately. Obviously, if the blender is stopped in this method then the current batch will not be completed properly.

2.If you would like to complete the current batch of material before shutting down, then you can wait until the Inventory Shutdown value is reached. The blender will finish the current batch of material to the specifications set in the Setup portion of this manual. It will then stop and display that the inventory value has been reached. Additionally, it will flash an alarm and wait for operator attention. An example of this screen is shown below:

Figure 43: Typical Inventory Shutdown Operator Screen

Touch to make another box of material

Touch if you don’t want to make another batch

882.00207.00

Chapter 4: Operation

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Contents Gravimetric Slide Gate Batch Blender Mitsubishi Controller Parts and Service Department If the Shipment is Not Correct Unpacking and InspectionEvent of Shipping Damage If the Shipment is Not CompleteWarranty Returns ReturnsCredit Returns Table of Contents Maintenance Customer Responsibilities Technical Specifications Safety Symbols Used in this Manual How to Use This ManualSafety Tags and Warning Labels Description Wear Safety Glasses and Work Gloves Follow all Safety CodesResponsibility General ResponsibilityOperator Responsibility Remember Reporting a Safety Defect Maintenance ResponsibilityGeneral Description AccessoriesCustomer Service Models Covered in This ManualEquipment Specifications Typical Features and Components Mechanical FeaturesController Features Supply Hoppers System Component DescriptionSlide Gates Weigh Hopper Typical Slide Gate AssemblyTypical Weigh Hopper Assembly Operator Control Panel Display Mix ChamberController Pushbuttons & Touchscreen Tags Button Function Typical Operator Screens Typical Setup Screens 882.00207.00 Functional Description Mezzanine and Floor Stands Optional ComponentsPneumatic Slide Gate below Mixer Low Level SensorsRegrind Auger Metering R.A.M. Hopper Additive Feeder HopperTake-off Compartments Fail Safe Operation Safety FeaturesSafety Circuit Standards Safety Device Lock-OutsTwist Cap Plug Connected to Each Feeder Auger Motor Electrical Disconnect PlugElectrical Safety Interlock Switch Located on mixer door Electric Safety Interlock SwitchUncrating the Equipment Mechanical InstallationMounting Configurations Site RequirementsMachine Mount Typical Mezzanine Mounted Batch Blender Mezzanine MountTypical Floor Mount Central Blender Layout Floor Mount Central BlenderPneumatic Connections Electrical ConnectionsInitial Set-up Mechanical Set-upStroke Limiters for Metering Gates Weigh Hopper Final Connections Controller Set-up Display Main Recipe ScreenRecipe Page Start Blender Controller Menu StructureBlender Calibration Display Calibration Menu Screen Feeder Calibration Auger Blenders Alarm SetupSetting Date and Time Network SetupAdditional Setup Parameters Initial Startup New Recipes Quick Start ProcedureStart-up General OperationOperation Procedures Existing RecipesOperator Displays Typical Recipe Entry Operator Screen Recipe Entry Formats Typical Inventory Display Operator ScreenRecipe Format Menu Quickset Mode Most common in injection moldingExample Calculations of a 5-component blend in Quickset mode Recipe Setup Inventory Shutdown Typical Batch Sizes Blender Batch Size lbsMixer and Dump Setup Re-Mix Timer Weigh Hopper Dump Delay TimeWeigh Hopper Dump Time Hopper 1-6 Out of Material Alarm FlagsWeigh Hopper Dump Cycle Mixer Dump TimeMax Hopper Weight Exceeded, Check Batch Size Calibration Error, Clean out Hopper and Check CalibrationPower Interruption while metering a Batch Stop Screen PLC Battery LowBlender Powered On/Off Inventory ClearedFeeder Clean Out Recipe Book Diagram in -5 of this manualDisplay Recipe Contents Save Running Recipe to the BookLoad a Saved Recipe from the Book Color Changes Erase Recipe or Entire BookTypical Inventory Shutdown Operator Screen Shut-downSample Preventative Maintenance Schedule Preventative Maintenance ScheduleInternal Components of the Control Panel Preventative MaintenanceCorrective Maintenance ElectricalOutput Signals from Programmable Controller Input Signals to Programmable ControllerIntroduction TroubleshootingProblem Corrective action Problem Corrective action Controller warranty will be voided Problem Corrective action Warranty Liabilities WarrantyWarranty Specifications Warranty RestrictionsEquipment Specifications Technical SpecificationsAnnex B Information Final Assembly Drawings and DiagramsMixer Sub-Assembly Typical Mixer Assembly Parts List Typical Hopper Assembly Parts List Hopper Sub-AssemblyTypical R.A.M. Hopper Assembly Parts List Hopper R.A.M. Regrind Auger Metering Sub-Assembly OptionalTypical Additive Feeder Hopper Assembly Parts List Hopper Additive Feeder Sub-Assembly OptionalTypical Weigh Hopper Assembly Parts List Weigh Hopper Sub-AssemblyTypical Slidegate Assembly Parts List Slide Gate Sub-AssemblyTypical Knife Gate below mixer Assembly Parts List Knife Gate Sub-Assembly HD OptionalTypical Knife Gate floor stand Assembly Parts List Knife Gate Sub-Assembly RD OptionalControl Panel Layout Typical Mitsubishi Controller Main Parts ListSpare Parts Kits Blender Spare Parts ListingAddendum Service Supervisor Information PasswordsProgrammable Settings Factory Setup Menu Advanced Weight Options ScreenMetering Test Screen Feed Calibration Options Screen Feed Algorithm Options ScreenMechanical Options Screen Feeder SetupUnits Customer Setup MenuTypical Alarm Flags & Feeder Setup Screen Alarm LogReport Setup Factory Default Setup ParametersLoadcell Calex Module Dipswitch Settings General Blender Info Mitsubishi Communications ManualBlender Alarms Inventory Info Recipe Info this is Where YOU Right the NEW Recipe to Recipe Book Manipulation Fixed Decimal Explanation Alarm Number ExplanationRecording the Targets VS. Actuals for Each Batch Contract Department Service Department Sales DepartmentTechnical Assistance Parts Department882.00207.00 Appendix 102
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882.00207.00 specifications

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