Mitsubishi Electronics 882.00207.00 specifications Recipe Setup

Page 52

“Percentage” Mode (Most common in Extrusion and Blow Molding)

Extrusion processing often requires recipes in percentage format, especially if regrind is not involved, i.e. blown or cast film.

In this mode, operators enter in values for each hopper up to 100%. The total of all the hoppers must equal 100%. If they don’t, an error message appears on the Recipe screen and prevents the recipe from being accepted. All hoppers are a percentage of the total batch size.

Note: All ingredients are weighed as a percentage of the total batch.“Parts” Mode (Often used in

Compounding Applications)

The “Parts” recipe entry mode lets the operator enter in values based on a parts ratio rather than a percentage. Each entry can be up to 999.99 and the total of all hoppers does not have to be 100. After all values are entered, the total parts are calculated. The individual hopper target is then calculated based on each hopper’s entered parts. These parts represent ratios of the total batch. For instance: Hopper 1=300 parts, Hopper 2=100 parts, Hopper 3=10 parts, Hopper 4=5 parts. This would mean that if the batch was divided into 415 parts, then Hopper 1 would make up 300 of those parts, Hopper 2 would make up 100, Hopper 3 would make up 10 parts, and Hopper 4 would make up 5 parts.

Note: The preset part will be divided by the total of all parts, with each part representing the calculated weight for ratio control.

Figure 37: Example Calculations of a 4-component Blend in “Parts” Mode

Feeder Tag

 

Preset Part

Calculated Weight

 

(Ratio Control)

 

 

 

Virgin

#1

7,200

7,200/10,000

Regrind

#2

2,000

2,000/10,000

Color

#3

500

500/10,000

Additive

#4

300

300/10,000

Total:

 

10,000

 

Current Recipe Menu

Throughout the menu structure, the top left corner of the display will list the name of the current screen that you are in. Each individual button will indicate instructions for keystrokes. In the Recipe Format menu shown on the previous page, pressing on the mode button displayed at the top of the screen will show the Current Recipe menu.

Note: The blender will always run the percentages shown in the Current Recipe menu display.

Switching Modes

Recipe Modes can be switched while the blender is making a batch. At any time the operator can switch the recipe entry mode without affecting the current batch being made. The recipe mode is part of the “New Recipe” and is separate from the running recipe.

Recipe Setup

Batch Size

The Slide Gate/Auger blending system is a gravimetric batching system. The blender will weigh a preprogrammed batch of material each cycle. This batch size is determined by the blender’s weigh hopper size, the current recipe, and the bulk density of the ingredients.

882.00207.00

Chapter 4: Operation

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Contents Gravimetric Slide Gate Batch Blender Mitsubishi Controller Parts and Service Department Unpacking and Inspection Event of Shipping DamageIf the Shipment is Not Complete If the Shipment is Not CorrectReturns Warranty ReturnsCredit Returns Table of Contents Maintenance Customer Responsibilities Technical Specifications How to Use This Manual Safety Symbols Used in this ManualSafety Tags and Warning Labels Description Follow all Safety Codes Wear Safety Glasses and Work GlovesGeneral Responsibility ResponsibilityOperator Responsibility Remember Maintenance Responsibility Reporting a Safety DefectAccessories Customer ServiceModels Covered in This Manual General DescriptionEquipment Specifications Mechanical Features Typical Features and ComponentsController Features System Component Description Supply HoppersSlide Gates Typical Slide Gate Assembly Weigh HopperTypical Weigh Hopper Assembly Mix Chamber Operator Control Panel DisplayController Pushbuttons & Touchscreen Tags Button Function Typical Operator Screens Typical Setup Screens 882.00207.00 Functional Description Optional Components Pneumatic Slide Gate below MixerLow Level Sensors Mezzanine and Floor StandsAdditive Feeder Hopper Regrind Auger Metering R.A.M. HopperTake-off Compartments Safety Features Safety Circuit StandardsSafety Device Lock-Outs Fail Safe OperationElectrical Disconnect Plug Twist Cap Plug Connected to Each Feeder Auger MotorElectric Safety Interlock Switch Electrical Safety Interlock Switch Located on mixer doorMechanical Installation Uncrating the EquipmentSite Requirements Mounting ConfigurationsMachine Mount Mezzanine Mount Typical Mezzanine Mounted Batch BlenderFloor Mount Central Blender Typical Floor Mount Central Blender LayoutElectrical Connections Pneumatic ConnectionsMechanical Set-up Initial Set-upStroke Limiters for Metering Gates Weigh Hopper Final Connections Display Main Recipe Screen Controller Set-upBlender Controller Menu Structure Recipe Page StartBlender Calibration Display Calibration Menu Screen Alarm Setup Feeder Calibration Auger BlendersNetwork Setup Setting Date and TimeAdditional Setup Parameters Initial Startup Quick Start Procedure Start-upGeneral Operation New RecipesExisting Recipes Operation ProceduresOperator Displays Typical Recipe Entry Operator Screen Typical Inventory Display Operator Screen Recipe Entry FormatsQuickset Mode Most common in injection molding Recipe Format MenuExample Calculations of a 5-component blend in Quickset mode Recipe Setup Typical Batch Sizes Blender Batch Size lbs Inventory ShutdownMixer and Dump Setup Weigh Hopper Dump Delay Time Re-Mix TimerWeigh Hopper Dump Time Alarm Flags Weigh Hopper Dump CycleMixer Dump Time Hopper 1-6 Out of MaterialCalibration Error, Clean out Hopper and Check Calibration Max Hopper Weight Exceeded, Check Batch SizePower Interruption while metering a Batch PLC Battery Low Blender Powered On/OffInventory Cleared Stop ScreenFeeder Clean Out Diagram in -5 of this manual Recipe BookSave Running Recipe to the Book Display Recipe ContentsLoad a Saved Recipe from the Book Erase Recipe or Entire Book Color ChangesShut-down Typical Inventory Shutdown Operator ScreenPreventative Maintenance Schedule Sample Preventative Maintenance SchedulePreventative Maintenance Corrective MaintenanceElectrical Internal Components of the Control PanelInput Signals to Programmable Controller Output Signals from Programmable ControllerTroubleshooting IntroductionProblem Corrective action Problem Corrective action Controller warranty will be voided Problem Corrective action Warranty Warranty SpecificationsWarranty Restrictions Warranty LiabilitiesTechnical Specifications Equipment SpecificationsAnnex B Information Drawings and Diagrams Final AssemblyMixer Sub-Assembly Typical Mixer Assembly Parts List Hopper Sub-Assembly Typical Hopper Assembly Parts ListHopper R.A.M. Regrind Auger Metering Sub-Assembly Optional Typical R.A.M. Hopper Assembly Parts ListHopper Additive Feeder Sub-Assembly Optional Typical Additive Feeder Hopper Assembly Parts ListWeigh Hopper Sub-Assembly Typical Weigh Hopper Assembly Parts ListSlide Gate Sub-Assembly Typical Slidegate Assembly Parts ListKnife Gate Sub-Assembly HD Optional Typical Knife Gate below mixer Assembly Parts ListKnife Gate Sub-Assembly RD Optional Typical Knife Gate floor stand Assembly Parts ListTypical Mitsubishi Controller Main Parts List Control Panel LayoutBlender Spare Parts Listing Spare Parts KitsPasswords Addendum Service Supervisor InformationProgrammable Settings Advanced Weight Options Screen Factory Setup MenuMetering Test Screen Feed Algorithm Options Screen Feed Calibration Options ScreenFeeder Setup Mechanical Options ScreenCustomer Setup Menu UnitsAlarm Log Typical Alarm Flags & Feeder Setup ScreenFactory Default Setup Parameters Report SetupLoadcell Calex Module Dipswitch Settings Mitsubishi Communications Manual General Blender InfoBlender Alarms Inventory Info Recipe Info this is Where YOU Right the NEW Recipe to Recipe Book Manipulation Alarm Number Explanation Fixed Decimal ExplanationRecording the Targets VS. Actuals for Each Batch Service Department Sales Department Technical AssistanceParts Department Contract Department882.00207.00 Appendix 102
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882.00207.00 specifications

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