Ingersoll-Rand 4575759 user manual Table of Contents

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Sensor I® Expert User Manual
TABLE OF CONTENTS
CHAPTER 1: INTRODUCTION	1
CHAPTER 2: TOOL DESCRIPTION	3
Functions of Components
CHAPTER 3: WRENCH OPERATION INSTRUCTIONS	15
General Information	15
Operation	15
Primary Operation Modes	15
Setting Torque Units
Torque Control Tightening Procedure
Dynamic Audit
Yield Control
Angle Control
CYCLE COUNTER	25
Resetting the Cycle Counter
QUALITY CONTROL LIMITS AND STATISTICS	26
Setup and Viewing Quality Control Limits
Deleting Quality Control Limits
Use of Quality Control Limits
Statistics
CUSTOM TIGHTENING MODES	30
Setup and Storage of Custom Tightening Modes
Retrieving Custom Tightening Modes
Identifying Custom Tightening Modes
Clearing Custom Tightening Modes
DATA STORAGE AND RETRIEVAL	33
Setup of Wrench for Data Upload
Data Out During Tightening
Data Out at End of Tightening
Parameter Dump
End of Tightening Data Dump
Tightening Curve Storage
Tightening Curve Data Dump

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Contents Sensor I Expert Electronic Wrenches Page Form 7266 Version 005, 08/04 Sensor I ExpertPage Page Page Wrench Reset To Dynamically Audit Residual Torque Dynamic Audit≤ 2d To Tighten to a Torque To Tighten to an AngleTo Tighten to Yield Page Page Table of Contents Page Table of Contents Battery Charging Introduction ChapterPage Introduction Page Tool Description Page Tool Description Technical Data 125 250 400Page Expert 125, 250 and 400 Models Functions of ComponentsExpert Control System Status Lights Mode Selector Switch Digital Display Page Membrane Keys Audible Alarm Item no Longer in USE Page Operation Instructions Page General Information Wrench Operation InstructionsSetting Torque Units Torque Control Tightening Procedure Page Dynamic Audit Page Yield Control Page Angle Control Page Cycle Counter Resetting the Cycle CounterQuality Control Limits and Statistics Setup and Viewing Quality Control LimitsDeleting Quality Control Limits Use of Quality Control Limits Mean Standard Deviation Process Capability Index StatisticsCustom Tightening Modes Setup and Storage of Custom Tightening ModesIdentifying Custom Tightening Modes Retrieving Custom Tightening ModesClearing Custom Tightening Modes Data Storage and Retrieval Setup of Wrench for Data UploadLast two numerals are not shown on the wrench display Data Out During TighteningData Out at End of Tightening Parameter Dump End of Tightening Data Dump Tightening Curve Storage Tightening Curve Data Dump Torque Multiplier Function Setup of a Torque MultiplierPage Use of a Torque Multiplier Left Hand FastenersReset Adjustment EVS-models only Page Reset Adjustment Value Models 125, 250 Page Battery Charging Page Battery Charging Page Diagnostics Troubleshooting Page Introduction Diagnostics and TroubleshootingTorque Channel A/D Display Custom Mode #200 Angle Reference Arm Test Mode EA Models, Custom ModeBuzzer and LED Test Mode Custom Mode #209 Battery Level Test Mode Custom Mode #204EZ Angle Test Mode Custom Mode #207 Membrane Keypad Test Mode Custom Mode #208Time-out Adjustment Custom Mode #212 Software Version Number Test Custom Mode #211Page Calibration Page General Information CalibrationTorque Calibration Page EZ Angle Calibration EVS models Angle Reference Arm Calibration EA modelsPage Page Sample Data Reports Appendix aPage Sample Reports Parameter Dump Appendix aEnd of Tightening Data Dump Torque Torque Units Nm Tightening Curve Data DumpData Out During Tightening Data Out at End of TighteningPage Appendix B List Setup ModesPage Custom Modes Appendix BCustom Mode Appendix C Spare Parts ListPage Appendix C Spare Parts Listing ModelE40-STRP Spare Parts Listing Model 40E40-PR-LABEL Spare Parts Listing Model Spare Parts Listing Model 125 Spare Parts Listing Model Spare Parts Listing Model 250 Spare Parts Listing Model Spare Parts Listing Model 400 Page Appendix D Service CentersPage Appendix D Service CentersSensor I Expert Electronic Wrenches Save These INSTRUCTIONS. do not Destory Ingersoll-Rand Company