Ingersoll-Rand 4575759 user manual Wrench Reset

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Sensor I® Expert User Manual

Application Guidelines for Accurate Use of the Expert Wrench

To all Expert wrench users

February 15, 1999

What distinguishes the Expert wrench from dial wrenches or other digital torque wrenches is one very significant feature: angle. The angle measurement allows users to accurately audit torque dynamically and perform sophisticated tightening methods such as angle and yield control.

The EZ Angle sensor is a major improvement over previous technology. The most obvious change is the removal of the external arm on the ratchet head-eliminating the space constraint. In addition, users no longer need to find a suitable place to attach the reference arm magnet.

Although the Expert wrench is a rugged industrial tool, to achieve precision results, it needs to be treated as a precision instrument. The following outline summarizes the ideal method of use:

Wrench Reset:

The reset process sets the zero reference for both torque and angle. The wrench must be held steady with no torque applied to achieve a good reset. It will indicate a fault if excessive torque or angle is applied while resetting.

For best results, attach the socket to the wrench and place it on the fastener or rest the ratchet head on a table. Hold in the Reset button until the green Run light illuminates and release. You can then move the wrench to the fastener, or begin tightening immediately. To achieve angle accuracy that is better than the documented performance specification place the entire wrench on a table and hold it completely still during reset. This will improve the angle accuracy to better than ±2% of the final angle.

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Contents Sensor I Expert Electronic Wrenches Page Form 7266 Version 005, 08/04 Sensor I ExpertPage Page Page Wrench Reset To Dynamically Audit Residual Torque Dynamic Audit≤ 2d To Tighten to an Angle To Tighten to a TorqueTo Tighten to Yield Page Page Table of Contents Page Table of Contents Battery Charging Introduction ChapterPage Introduction Page Tool Description Page Tool Description Technical Data 125 250 400Page Expert 125, 250 and 400 Models Functions of ComponentsExpert Control System Status Lights Mode Selector Switch Digital Display Page Membrane Keys Audible Alarm Item no Longer in USE Page Operation Instructions Page General Information Wrench Operation InstructionsSetting Torque Units Torque Control Tightening Procedure Page Dynamic Audit Page Yield Control Page Angle Control Page Cycle Counter Resetting the Cycle CounterQuality Control Limits and Statistics Setup and Viewing Quality Control LimitsDeleting Quality Control Limits Use of Quality Control Limits Mean Standard Deviation Process Capability Index StatisticsCustom Tightening Modes Setup and Storage of Custom Tightening ModesIdentifying Custom Tightening Modes Retrieving Custom Tightening ModesClearing Custom Tightening Modes Data Storage and Retrieval Setup of Wrench for Data UploadLast two numerals are not shown on the wrench display Data Out During TighteningData Out at End of Tightening Parameter Dump End of Tightening Data Dump Tightening Curve Storage Tightening Curve Data Dump Torque Multiplier Function Setup of a Torque MultiplierPage Use of a Torque Multiplier Left Hand FastenersReset Adjustment EVS-models only Page Reset Adjustment Value Models 125, 250 Page Battery Charging Page Battery Charging Page Diagnostics Troubleshooting Page Introduction Diagnostics and TroubleshootingTorque Channel A/D Display Custom Mode #200 Angle Reference Arm Test Mode EA Models, Custom ModeBuzzer and LED Test Mode Custom Mode #209 Battery Level Test Mode Custom Mode #204EZ Angle Test Mode Custom Mode #207 Membrane Keypad Test Mode Custom Mode #208Time-out Adjustment Custom Mode #212 Software Version Number Test Custom Mode #211Page Calibration Page General Information CalibrationTorque Calibration Page EZ Angle Calibration EVS models Angle Reference Arm Calibration EA modelsPage Page Sample Data Reports Appendix aPage Sample Reports Parameter Dump Appendix aEnd of Tightening Data Dump Torque Torque Units Nm Tightening Curve Data DumpData Out During Tightening Data Out at End of TighteningPage Appendix B List Setup ModesPage Custom Modes Appendix BCustom Mode Appendix C Spare Parts ListPage Appendix C Spare Parts Listing ModelE40-STRP Spare Parts Listing Model 40E40-PR-LABEL Spare Parts Listing Model Spare Parts Listing Model 125 Spare Parts Listing Model Spare Parts Listing Model 250 Spare Parts Listing Model Spare Parts Listing Model 400 Page Appendix D Service CentersPage Appendix D Service CentersSensor I Expert Electronic Wrenches Save These INSTRUCTIONS. do not Destory Ingersoll-Rand Company