Ingersoll-Rand 4575759 user manual Calibration, General Information

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Sensor I® Expert User Manual

CALIBRATION

General Information

This section describes the calibration method for the torque/angle sensors. Calibration is accomplished by performing tightenings with the wrench and referencing external measuring equipment to compare the results. The Parameter Adjustment Knob on the wrench's front panel is used to match the wrench display readings to that of the reference equipment. Calibration values are stored in nonvolatile memory. Any previously entered setup parameters already stored in tightening modes are scaled to reflect the altered calibration. Performing calibration causes all final tightening data and stored curves to be flushed from memory. Calibration requires torque instrumentation certified to national standards at 0.1% of torque. Currently angle measurements are not traceable to a national standard.

When calibration is complete, rotate the Mode Select switch back to the setup position. Press the Reset button and rotate the Parameter Adjustment Knob CCW until the Custom Setup Mode number is below 100. This is necessary to activate the Timeout feature. Update records or label with new calibration information and data.

NOTE

If calibration equipment is not available, it is recommended that the wrench be returned to an authorized Ingersoll-Rand service center for an annual recalibration.

NOTE

If the wrench has an angle reference arm (models EA-), calibrate angle before calibrating torque. If the wrench has an EZ angle non-contact angle sensor (models EVS-), calibrate torque before calibrating angle.

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Contents

Sensor I Expert Electronic Wrenches Page Form 7266 Version 005, 08/04 Sensor I ExpertPage Page Page Wrench Reset To Dynamically Audit Residual Torque Dynamic Audit≤ 2d To Tighten to a Torque To Tighten to an AngleTo Tighten to Yield Page Page Table of Contents Page Table of Contents Battery Charging Introduction ChapterPage Introduction Page Tool Description Page Tool Description Technical Data 125 250 400Page Expert 125, 250 and 400 Models Functions of ComponentsExpert Control System Status Lights Mode Selector Switch Digital Display Page Membrane Keys Audible Alarm Item no Longer in USE Page Operation Instructions Page General Information Wrench Operation InstructionsSetting Torque Units Torque Control Tightening Procedure Page Dynamic Audit Page Yield Control Page Angle Control Page Cycle Counter Resetting the Cycle CounterQuality Control Limits and Statistics Setup and Viewing Quality Control LimitsDeleting Quality Control Limits Use of Quality Control Limits Mean Standard Deviation Process Capability Index StatisticsCustom Tightening Modes Setup and Storage of Custom Tightening ModesIdentifying Custom Tightening Modes Retrieving Custom Tightening ModesClearing Custom Tightening Modes Data Storage and Retrieval Setup of Wrench for Data UploadLast two numerals are not shown on the wrench display Data Out During TighteningData Out at End of Tightening Parameter Dump End of Tightening Data Dump Tightening Curve Storage Tightening Curve Data Dump Torque Multiplier Function Setup of a Torque MultiplierPage Use of a Torque Multiplier Left Hand FastenersReset Adjustment EVS-models only Page Reset Adjustment Value Models 125, 250 Page Battery Charging Page Battery Charging Page Diagnostics Troubleshooting Page Torque Channel A/D Display Custom Mode #200 Diagnostics and TroubleshootingAngle Reference Arm Test Mode EA Models, Custom Mode IntroductionEZ Angle Test Mode Custom Mode #207 Battery Level Test Mode Custom Mode #204Membrane Keypad Test Mode Custom Mode #208 Buzzer and LED Test Mode Custom Mode #209 Time-out Adjustment Custom Mode #212 Software Version Number Test Custom Mode #211Page Calibration Page General Information CalibrationTorque Calibration Page EZ Angle Calibration EVS models Angle Reference Arm Calibration EA modelsPage Page Sample Data Reports Appendix aPage Sample Reports Parameter Dump Appendix aEnd of Tightening Data Dump Torque Torque Units Nm Tightening Curve Data DumpData Out During Tightening Data Out at End of TighteningPage Appendix B List Setup ModesPage Custom Modes Appendix BCustom Mode Appendix C Spare Parts ListPage Appendix C Spare Parts Listing ModelE40-STRP Spare Parts Listing Model 40E40-PR-LABEL Spare Parts Listing Model Spare Parts Listing Model 125 Spare Parts Listing Model Spare Parts Listing Model 250 Spare Parts Listing Model Spare Parts Listing Model 400 Page Appendix D Service CentersPage Appendix D Service CentersSensor I Expert Electronic Wrenches Save These INSTRUCTIONS. do not Destory Ingersoll-Rand Company