Ingersoll-Rand 4575759 user manual

Page 83

Sensor I® Expert User Manual

9.Apply torque to the wrench equal to approximately 25Nm and check that the torque readings match within specified tolerance.

10.After checking the low end and high end torque, use the Parameter Adjustment Knob to balance throughout the specified torque range (20 Nm-170 Nm).

11.Press the Display key to complete calibration in the CW direction. A scale factor and offset will display for approximately 3 seconds.

12.Release the torque on the wrench. Set the Mode Select switch to the Setup position.

13.Press the Reset button and adjust the Mode number below 20. This saves the CW calibration value.

14.Be sure you are in Setup. With the Reset pressed, adjust the mode number to #103 and turn the Mode Selector switch to Torque Control. Select CCW ("-LEF") by pressing Reset and the Joint key simulta- neously.

15.Set Mode Select switch to Setup, press the Reset button, and adjust the mode number below 20. Release Reset.

16.Move the mode switch to Torque Control and wait for the wrench to adjust the offset.

17.After the flashing OFFSET disappears (this may take several seconds), press and release the Reset button.

18.Repeat steps 2 through 12 to calibrate the wrench in the CCW direction.

19.Press in the Reset button and adjust the Mode number below 20. This will save the CCW calibration value.

20.At this point, it is recommended that the scale factor and offset are checked and recorded with the calibration records. To check these, set

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Contents Sensor I Expert Electronic Wrenches Page Form 7266 Version 005, 08/04 Sensor I ExpertPage Page Page Wrench Reset To Dynamically Audit Residual Torque Dynamic Audit≤ 2d To Tighten to Yield To Tighten to a TorqueTo Tighten to an Angle Page Page Table of Contents Page Table of Contents Battery Charging Introduction ChapterPage Introduction Page Tool Description Page Tool Description Technical Data 125 250 400Page Expert 125, 250 and 400 Models Functions of ComponentsExpert Control System Status Lights Mode Selector Switch Digital Display Page Membrane Keys Audible Alarm Item no Longer in USE Page Operation Instructions Page General Information Wrench Operation InstructionsSetting Torque Units Torque Control Tightening Procedure Page Dynamic Audit Page Yield Control Page Angle Control Page Cycle Counter Resetting the Cycle CounterQuality Control Limits and Statistics Setup and Viewing Quality Control LimitsDeleting Quality Control Limits Use of Quality Control Limits Mean Standard Deviation Process Capability Index StatisticsCustom Tightening Modes Setup and Storage of Custom Tightening ModesIdentifying Custom Tightening Modes Retrieving Custom Tightening ModesClearing Custom Tightening Modes Data Storage and Retrieval Setup of Wrench for Data UploadLast two numerals are not shown on the wrench display Data Out During TighteningData Out at End of Tightening Parameter Dump End of Tightening Data Dump Tightening Curve Storage Tightening Curve Data Dump Torque Multiplier Function Setup of a Torque MultiplierPage Use of a Torque Multiplier Left Hand FastenersReset Adjustment EVS-models only Page Reset Adjustment Value Models 125, 250 Page Battery Charging Page Battery Charging Page Diagnostics Troubleshooting Page Introduction Diagnostics and TroubleshootingTorque Channel A/D Display Custom Mode #200 Angle Reference Arm Test Mode EA Models, Custom ModeBuzzer and LED Test Mode Custom Mode #209 Battery Level Test Mode Custom Mode #204EZ Angle Test Mode Custom Mode #207 Membrane Keypad Test Mode Custom Mode #208Time-out Adjustment Custom Mode #212 Software Version Number Test Custom Mode #211Page Calibration Page General Information CalibrationTorque Calibration Page EZ Angle Calibration EVS models Angle Reference Arm Calibration EA modelsPage Page Sample Data Reports Appendix aPage Sample Reports Parameter Dump Appendix aEnd of Tightening Data Dump Torque Torque Units Nm Tightening Curve Data DumpData Out During Tightening Data Out at End of TighteningPage Appendix B List Setup ModesPage Custom Modes Appendix BCustom Mode Appendix C Spare Parts ListPage Appendix C Spare Parts Listing ModelE40-STRP Spare Parts Listing Model 40E40-PR-LABEL Spare Parts Listing Model Spare Parts Listing Model 125 Spare Parts Listing Model Spare Parts Listing Model 250 Spare Parts Listing Model Spare Parts Listing Model 400 Page Appendix D Service CentersPage Appendix D Service CentersSensor I Expert Electronic Wrenches Save These INSTRUCTIONS. do not Destory Ingersoll-Rand Company