Ingersoll-Rand 4575759 user manual Quality Control Limits and Statistics

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Sensor I® Expert User Manual

QUALITY CONTROL LIMITS AND STATISTICS

Setup and Viewing Quality Control Limits

1.Press and release the Reset button on the side of the wrench.

2.Move the Mode Selection switch to the tightening mode required.

3.Press the Window key. You will see "--.-" on the display along with "LT" (low torque limit) flashing in the top left hand corner.

4.Press and hold in the Reset button. The present low torque limit will be shown.

5.While holding in the Reset button, use the Parameter Adjustment Knob to adjust the low torque limit to the desired value. Release the Reset button and press the Window key.

6.To adjust the high torque limit (HT), low angle and high angle limits, (LA, HA), press the Window key until the desired limit is flashing. Then hold in the Reset button and adjust as in step 5 above.

7.When all adjustments have been made, press the Window key until all indicators (LT, HT, LA, HA) have stopped flashing on the display.

8.Press the Reset button until the RUN light appears and commence tight- ening.

NOTE

In Yield Control, LA and HA must be greater than or equal to 12° for hard joints, 16° for normal joints, or 24° for soft joints. LT and HT limits must be greater than the snug torque for all modes.

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Contents

Sensor I Expert Electronic Wrenches Page Sensor I Expert Form 7266 Version 005, 08/04Page Page Page Wrench Reset Dynamic Audit To Dynamically Audit Residual Torque≤ 2d To Tighten to a Torque To Tighten to an AngleTo Tighten to Yield Page Page Table of Contents Page Table of Contents Battery Charging Chapter IntroductionPage Introduction Page Tool Description Page Technical Data 125 250 400 Tool DescriptionPage Functions of Components Expert 125, 250 and 400 ModelsExpert Control System Status Lights Mode Selector Switch Digital Display Page Membrane Keys Audible Alarm Item no Longer in USE Page Operation Instructions Page Wrench Operation Instructions General InformationSetting Torque Units Torque Control Tightening Procedure Page Dynamic Audit Page Yield Control Page Angle Control Page Resetting the Cycle Counter Cycle CounterSetup and Viewing Quality Control Limits Quality Control Limits and StatisticsDeleting Quality Control Limits Use of Quality Control Limits Statistics Mean Standard Deviation Process Capability IndexSetup and Storage of Custom Tightening Modes Custom Tightening ModesRetrieving Custom Tightening Modes Identifying Custom Tightening ModesClearing Custom Tightening Modes Setup of Wrench for Data Upload Data Storage and RetrievalData Out During Tightening Last two numerals are not shown on the wrench displayData Out at End of Tightening Parameter Dump End of Tightening Data Dump Tightening Curve Storage Tightening Curve Data Dump Setup of a Torque Multiplier Torque Multiplier FunctionPage Left Hand Fasteners Use of a Torque MultiplierReset Adjustment EVS-models only Page Reset Adjustment Value Models 125, 250 Page Battery Charging Page Battery Charging Page Diagnostics Troubleshooting Page Diagnostics and Troubleshooting Torque Channel A/D Display Custom Mode #200Angle Reference Arm Test Mode EA Models, Custom Mode IntroductionBattery Level Test Mode Custom Mode #204 EZ Angle Test Mode Custom Mode #207Membrane Keypad Test Mode Custom Mode #208 Buzzer and LED Test Mode Custom Mode #209Software Version Number Test Custom Mode #211 Time-out Adjustment Custom Mode #212Page Calibration Page Calibration General InformationTorque Calibration Page Angle Reference Arm Calibration EA models EZ Angle Calibration EVS modelsPage Page Appendix a Sample Data ReportsPage Appendix a Sample Reports Parameter DumpEnd of Tightening Data Dump Torque Tightening Curve Data Dump Torque Units NmData Out at End of Tightening Data Out During TighteningPage List Setup Modes Appendix BPage Appendix B Custom ModesCustom Mode Spare Parts List Appendix CPage Spare Parts Listing Model Appendix CSpare Parts Listing Model 40 E40-STRPE40-PR-LABEL Spare Parts Listing Model Spare Parts Listing Model 125 Spare Parts Listing Model Spare Parts Listing Model 250 Spare Parts Listing Model Spare Parts Listing Model 400 Page Service Centers Appendix DPage Service Centers Appendix DSensor I Expert Electronic Wrenches Save These INSTRUCTIONS. do not Destory Ingersoll-Rand Company