Ingersoll-Rand 4575759 To Tighten to a Torque, To Tighten to an Angle, To Tighten to Yield

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Sensor I® Expert User Manual

To Tighten to a Torque

Set the torque value to your target torque, and set high and low torque and angle limits if desired. Snug is set automatically to a default value. This is the point from which the angle is activated. The default snug values for all models are listed in the TOLL DESCRIPTION Technical data table in Chapter

2.Reset the wrench before tightening. The OK light will go on and an alarm will sound when the target is reached. If the wrench is pulled too slowly for a long period (<10° per second for model 40, <5° per second for more than 5 seconds for all other models), the wrench will signal an error by sounding several short beeps.

To Tighten to an Angle

Set the snug torque and target angle as well as any high and low torque and angle limits. Reset the wrench before tightening. The Ok light will go on and an alarm will sound when the target is reached. If the wrench is pulled too slowly for a long period (<10° per second for 5 seconds for model 40, <5° per second for more than 5 seconds for all other models), the wrench will signal an error by sounding several short beeps.

To Tighten to Yield

Snug torque should be set to approximately 50% of the expected proof load torque of the bolt in use. Set any required torque or angle limits, and select your joint type-hard, normal or soft. Reset the wrench before tightening. The OK light will go on and an alarm will sound when the target is reached. If the wrench is pulled too slowly for a long period (<10° per second for 5

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Contents Sensor I Expert Electronic Wrenches Page Sensor I Expert Form 7266 Version 005, 08/04Page Page Page Wrench Reset Dynamic Audit To Dynamically Audit Residual Torque≤ 2d To Tighten to an Angle To Tighten to a TorqueTo Tighten to Yield Page Page Table of Contents Page Table of Contents Battery Charging Chapter IntroductionPage Introduction Page Tool Description Page Technical Data 125 250 400 Tool DescriptionPage Functions of Components Expert 125, 250 and 400 ModelsExpert Control System Status Lights Mode Selector Switch Digital Display Page Membrane Keys Audible Alarm Item no Longer in USE Page Operation Instructions Page Wrench Operation Instructions General InformationSetting Torque Units Torque Control Tightening Procedure Page Dynamic Audit Page Yield Control Page Angle Control Page Resetting the Cycle Counter Cycle CounterSetup and Viewing Quality Control Limits Quality Control Limits and StatisticsDeleting Quality Control Limits Use of Quality Control Limits Statistics Mean Standard Deviation Process Capability IndexSetup and Storage of Custom Tightening Modes Custom Tightening ModesRetrieving Custom Tightening Modes Identifying Custom Tightening ModesClearing Custom Tightening Modes Setup of Wrench for Data Upload Data Storage and RetrievalData Out During Tightening Last two numerals are not shown on the wrench displayData Out at End of Tightening Parameter Dump End of Tightening Data Dump Tightening Curve Storage Tightening Curve Data Dump Setup of a Torque Multiplier Torque Multiplier FunctionPage Left Hand Fasteners Use of a Torque MultiplierReset Adjustment EVS-models only Page Reset Adjustment Value Models 125, 250 Page Battery Charging Page Battery Charging Page Diagnostics Troubleshooting Page Angle Reference Arm Test Mode EA Models, Custom Mode Diagnostics and TroubleshootingTorque Channel A/D Display Custom Mode #200 IntroductionMembrane Keypad Test Mode Custom Mode #208 Battery Level Test Mode Custom Mode #204EZ Angle Test Mode Custom Mode #207 Buzzer and LED Test Mode Custom Mode #209Software Version Number Test Custom Mode #211 Time-out Adjustment Custom Mode #212Page Calibration Page Calibration General InformationTorque Calibration Page Angle Reference Arm Calibration EA models EZ Angle Calibration EVS modelsPage Page Appendix a Sample Data ReportsPage Appendix a Sample Reports Parameter DumpEnd of Tightening Data Dump Torque Tightening Curve Data Dump Torque Units NmData Out at End of Tightening Data Out During TighteningPage List Setup Modes Appendix BPage Appendix B Custom ModesCustom Mode Spare Parts List Appendix CPage Spare Parts Listing Model Appendix CSpare Parts Listing Model 40 E40-STRPE40-PR-LABEL Spare Parts Listing Model Spare Parts Listing Model 125 Spare Parts Listing Model Spare Parts Listing Model 250 Spare Parts Listing Model Spare Parts Listing Model 400 Page Service Centers Appendix DPage Service Centers Appendix DSensor I Expert Electronic Wrenches Save These INSTRUCTIONS. do not Destory Ingersoll-Rand Company