Ingersoll-Rand 4575759 user manual Expert

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Sensor I® Expert User Manual

Functions of Components

Expert 40

Handheld Tool

Consists of the ratchet head, reset switch, cable and the angle measurement device. The head cannot be indexed relative to the handle. The plug at the end of the tool cable connects to the receptacle on the lower portion of the Control Unit.

Control Unit

Houses the electronics, power supply and interface connectors for the tool cable and battery charger/data communications port. The tool connects to the receptacle in the lower portion of the Control Unit. The front panel on the upper portion of the Control Unit is the same as all other Expert Wrenches.

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Contents Sensor I Expert Electronic Wrenches Page Sensor I Expert Form 7266 Version 005, 08/04Page Page Page Wrench Reset Dynamic Audit To Dynamically Audit Residual Torque≤ 2d To Tighten to Yield To Tighten to a TorqueTo Tighten to an Angle Page Page Table of Contents Page Table of Contents Battery Charging Chapter IntroductionPage Introduction Page Tool Description Page Technical Data 125 250 400 Tool DescriptionPage Functions of Components Expert 125, 250 and 400 ModelsExpert Control System Status Lights Mode Selector Switch Digital Display Page Membrane Keys Audible Alarm Item no Longer in USE Page Operation Instructions Page Wrench Operation Instructions General InformationSetting Torque Units Torque Control Tightening Procedure Page Dynamic Audit Page Yield Control Page Angle Control Page Resetting the Cycle Counter Cycle CounterSetup and Viewing Quality Control Limits Quality Control Limits and StatisticsDeleting Quality Control Limits Use of Quality Control Limits Statistics Mean Standard Deviation Process Capability IndexSetup and Storage of Custom Tightening Modes Custom Tightening ModesRetrieving Custom Tightening Modes Identifying Custom Tightening ModesClearing Custom Tightening Modes Setup of Wrench for Data Upload Data Storage and RetrievalData Out During Tightening Last two numerals are not shown on the wrench displayData Out at End of Tightening Parameter Dump End of Tightening Data Dump Tightening Curve Storage Tightening Curve Data Dump Setup of a Torque Multiplier Torque Multiplier FunctionPage Left Hand Fasteners Use of a Torque MultiplierReset Adjustment EVS-models only Page Reset Adjustment Value Models 125, 250 Page Battery Charging Page Battery Charging Page Diagnostics Troubleshooting Page Angle Reference Arm Test Mode EA Models, Custom Mode Diagnostics and TroubleshootingTorque Channel A/D Display Custom Mode #200 IntroductionMembrane Keypad Test Mode Custom Mode #208 Battery Level Test Mode Custom Mode #204EZ Angle Test Mode Custom Mode #207 Buzzer and LED Test Mode Custom Mode #209Software Version Number Test Custom Mode #211 Time-out Adjustment Custom Mode #212Page Calibration Page Calibration General InformationTorque Calibration Page Angle Reference Arm Calibration EA models EZ Angle Calibration EVS modelsPage Page Appendix a Sample Data ReportsPage Appendix a Sample Reports Parameter DumpEnd of Tightening Data Dump Torque Tightening Curve Data Dump Torque Units NmData Out at End of Tightening Data Out During TighteningPage List Setup Modes Appendix BPage Appendix B Custom ModesCustom Mode Spare Parts List Appendix CPage Spare Parts Listing Model Appendix CSpare Parts Listing Model 40 E40-STRPE40-PR-LABEL Spare Parts Listing Model Spare Parts Listing Model 125 Spare Parts Listing Model Spare Parts Listing Model 250 Spare Parts Listing Model Spare Parts Listing Model 400 Page Service Centers Appendix DPage Service Centers Appendix DSensor I Expert Electronic Wrenches Save These INSTRUCTIONS. do not Destory Ingersoll-Rand Company