Ingersoll-Rand 4575759 user manual Functions of Components, Expert 125, 250 and 400 Models

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Sensor I® Expert User Manual

Functions of Components

Expert 125, 250 and 400 Models

Wrench Housing

Incorporates all the electronics and digital display.

Wrench Handle

Houses the charger/data port connector for battery charging and serial port communications.

Wrench Head

Contains the angle reference arm potentiometer (EA-models) and ratchet head. The wrench head can be indexed 600 either side of the wrench body for ease of reading the display.

NOTE

Factory Calibration of models 125, 250 and 400 was conducted with the wrench head in the normal, non-indexed position. This position is recommended where high accuracy of angle values is required. If the wrench is to be used in the ±60o indexed position and angle accuracies equal to or better than ±10% are required, then recalibration of angle in the indexed position is recommended.

Torque accuracy remains unaffected by indexing the wrench head.

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Contents Sensor I Expert Electronic Wrenches Page Form 7266 Version 005, 08/04 Sensor I ExpertPage Page Page Wrench Reset To Dynamically Audit Residual Torque Dynamic Audit≤ 2d To Tighten to an Angle To Tighten to a TorqueTo Tighten to Yield Page Page Table of Contents Page Table of Contents Battery Charging Introduction ChapterPage Introduction Page Tool Description Page Tool Description Technical Data 125 250 400Page Expert 125, 250 and 400 Models Functions of ComponentsExpert Control System Status Lights Mode Selector Switch Digital Display Page Membrane Keys Audible Alarm Item no Longer in USE Page Operation Instructions Page General Information Wrench Operation InstructionsSetting Torque Units Torque Control Tightening Procedure Page Dynamic Audit Page Yield Control Page Angle Control Page Cycle Counter Resetting the Cycle CounterQuality Control Limits and Statistics Setup and Viewing Quality Control LimitsDeleting Quality Control Limits Use of Quality Control Limits Mean Standard Deviation Process Capability Index StatisticsCustom Tightening Modes Setup and Storage of Custom Tightening ModesIdentifying Custom Tightening Modes Retrieving Custom Tightening ModesClearing Custom Tightening Modes Data Storage and Retrieval Setup of Wrench for Data UploadLast two numerals are not shown on the wrench display Data Out During TighteningData Out at End of Tightening Parameter Dump End of Tightening Data Dump Tightening Curve Storage Tightening Curve Data Dump Torque Multiplier Function Setup of a Torque MultiplierPage Use of a Torque Multiplier Left Hand FastenersReset Adjustment EVS-models only Page Reset Adjustment Value Models 125, 250 Page Battery Charging Page Battery Charging Page Diagnostics Troubleshooting Page Torque Channel A/D Display Custom Mode #200 Diagnostics and TroubleshootingAngle Reference Arm Test Mode EA Models, Custom Mode IntroductionEZ Angle Test Mode Custom Mode #207 Battery Level Test Mode Custom Mode #204Membrane Keypad Test Mode Custom Mode #208 Buzzer and LED Test Mode Custom Mode #209Time-out Adjustment Custom Mode #212 Software Version Number Test Custom Mode #211Page Calibration Page General Information CalibrationTorque Calibration Page EZ Angle Calibration EVS models Angle Reference Arm Calibration EA modelsPage Page Sample Data Reports Appendix aPage Sample Reports Parameter Dump Appendix aEnd of Tightening Data Dump Torque Torque Units Nm Tightening Curve Data DumpData Out During Tightening Data Out at End of TighteningPage Appendix B List Setup ModesPage Custom Modes Appendix BCustom Mode Appendix C Spare Parts ListPage Appendix C Spare Parts Listing ModelE40-STRP Spare Parts Listing Model 40E40-PR-LABEL Spare Parts Listing Model Spare Parts Listing Model 125 Spare Parts Listing Model Spare Parts Listing Model 250 Spare Parts Listing Model Spare Parts Listing Model 400 Page Appendix D Service CentersPage Appendix D Service CentersSensor I Expert Electronic Wrenches Save These INSTRUCTIONS. do not Destory Ingersoll-Rand Company