Sterling BP1018, BP1012 installation manual

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￿EAR PROTECTION may be required when operating the machine during granulation of very hard or noisy materials. The Occupational Safety and Health Act of 1970 has established guidelines for Permissible Noise Exposures (OSHA 1910.95) that should be followed.

￿NEVER attempt to operate the granulator unless it is fully assembled with all guards and interlocks in place and functional.

￿OBSERVE all danger, warning, caution and safety labels on the equipment.

￿Upon completion of any machine maintenance, be certain ALL SAFETY GUARDS AND COVERS are securely and properly fastened prior to resuming machine operation. All fasteners must be in place and properly tightened. ANY

SHORTCUTS MAY RESULT IN INJURY TO PERSONNEL OR DAMAGE TO EQUIPMENT.

￿NEVER wear any loose fitting clothes, neckties, or dangling items such as earrings, belts, or shoestrings. Jewelry, such as wristwatches, bracelets, or rings should NEVER be worn. Long hair must be tied back or placed in a tight fitting hairnet. NEVER lean against or rest hands or feet on the granulator when it is in operation or open for maintenance. NEVER stand on the granulator when it is in operation.

￿ROTATION OF MOTORS: All rotating items in the granulator are clearly marked on the machine. Always check for proper rotation of motors.

￿ELECTRICAL GROUNDING: All electrical equipment on the granulator must be grounded in accordance to all local codes and Article 250 of the National Electric Code.

￿ALWAYS DISCONNECT AND LOCKOUT the main electrical power to the granulator before performing any service.

￿SAFETY INTERLOCKS MUST NOT BE BYPASSED. The mechanical and electrical safety interlocks ensure the safety of personnel. They should never be tampered with or removed for ANY reason. They should be checked frequently by a qualified mechanic for proper operation.

￿NEVER modify the machine configuration or any individual component without written consent from Sterling Corp.

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Contents BP1000 Series Granulators Page Sterling Warranty Information Sterling Warranty Information Table of Contents Start Up and Operation Table of Figures Viii Safety Considerations Safety GuidelinesPage Guidelines for Moving the Granulator Safety ProceduresClearing a Jammed Cutting Chamber Safety Features Safety Features Fitted On the GranulatorSafety Switch Opening the GranulatorWear protective gloves when exposed to knives Sound EnclosureModel Motor Power Noise Test Method General Information Using This ManualIntroduction Safety Symbols Used in This Manual DescriptionMain Components of Standard Granulators Optional EquipmentModel Event of Shipping Damage Shipping InformationUnpacking and Inspection If the Shipment is Not CompleteReturns If the Shipment is Not CorrectUncrating Your Granulator Especially the Hopper Lifting InstallationPositioning the Granulator Electrical Connection Inserting the BinStart-Up Checks Checking the Cutting ChamberChecking Rotation Direction Removing the Screw KnobTest the Interlock Switches Checking Knife PositionChecking the Knife Gap Pre-Operational Checklist Start Up and OperationOperation Never push material into the hopper with handsMaintenance General RecommendationsDrive Belt Tension Monthly Maintenance OperationsProper Belt Tension Removal and Replacement of the Screen Belt ReplacementInspection and Adjustment of Knives Removing the ScreenPage Removing and Replacing Bed Knives Inspection of KnivesRemoval and Replacement of Rotating Blades Specifications for Re-sharpening Bed Knives Specifications for Re-sharpening Rotor Knives Bed Knife Specifications7Troubleshooting General ProblemsProblem Possible Causes Possible Remedies Electrical Problems Recommended Spare Parts List Spare PartsCutting Chamber Vertical Cross Section Cutting Chamber Longitudal Cross Section Cutting Chamber Front View Cutting Chamber Rear View Typical Wiring Diagram Contact Information Parts DepartmentService Notes Warranty