Sterling BP1018, BP1012 installation manual

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4.Using a feeler gauge, measure the gap between the rotor and knife cutting edges. Check each rotor knife to find the “high knife” or the knife that measures the smallest gap. If the gap is substantially greater than the specified 0.006” - 0.008” (0.15 mm – 0.2 mm), the knives need readjustment.

5.Loosen the bed knife locking bolts. (See Figure 16.)

6.Leave the two outside bolts just tight enough to allow the bed knife to move.

7.Loosen the adjustment screws and lock nuts. (See Figure 16.)

8.Insert a 0.006” – 0.008” (0.15 mm – 0.2 mm) thickness gauge between the cutting edge of the bed knife and that of the high rotor knife.

9.Adjust the bed knife into the rotor knife using the adjustment screws, so as to leave enough space for the thickness gauge to move.

NOTE: Check that the distance between the fixed and rotating knife is the same at both ends of each knife. Move the bed knife using the push adjusting screws a little at a time on each end.

10.When adjustment is complete, tighten the lock nuts on the adjustment screws.

11.Torque the bed knife bolts to 95 lbs./ft. (13 Kgm., 128 Nm) using a torque wrench.

12.Repeat the steps 4-11 to adjust the rear (or down stroke) bed knife. Turn the rotor slowly for one complete revolution, checking the exact distance between all the rotary knives and the bed knives.

13.Close the hopper and replace the screen and screen cradle, securing them in place using the swing bolts provided.

14.Close the front and rear doors, and unlock the power or replace the fuses in the control panel. Turn the disconnect switch to “ON”.

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Contents BP1000 Series Granulators Page Sterling Warranty Information Sterling Warranty Information Table of Contents Start Up and Operation Table of Figures Viii Safety Considerations Safety GuidelinesPage Safety Procedures Guidelines for Moving the GranulatorClearing a Jammed Cutting Chamber Safety Features Safety Features Fitted On the GranulatorSafety Switch Opening the GranulatorWear protective gloves when exposed to knives Sound EnclosureModel Motor Power Noise Test Method Using This Manual General InformationIntroduction Safety Symbols Used in This Manual DescriptionMain Components of Standard Granulators Optional EquipmentModel Shipping Information Unpacking and InspectionEvent of Shipping Damage If the Shipment is Not CompleteIf the Shipment is Not Correct ReturnsUncrating Your Granulator Especially the Hopper Installation LiftingPositioning the Granulator Electrical Connection Inserting the BinStart-Up Checks Checking the Cutting ChamberChecking Rotation Direction Removing the Screw KnobTest the Interlock Switches Checking Knife PositionChecking the Knife Gap Pre-Operational Checklist Start Up and OperationOperation Never push material into the hopper with handsMaintenance General RecommendationsMonthly Maintenance Operations Drive Belt TensionProper Belt Tension Removal and Replacement of the Screen Belt ReplacementInspection and Adjustment of Knives Removing the ScreenPage Removing and Replacing Bed Knives Inspection of KnivesRemoval and Replacement of Rotating Blades Specifications for Re-sharpening Bed Knives Specifications for Re-sharpening Rotor Knives Bed Knife Specifications7Troubleshooting General ProblemsProblem Possible Causes Possible Remedies Electrical Problems Recommended Spare Parts List Spare PartsCutting Chamber Vertical Cross Section Cutting Chamber Longitudal Cross Section Cutting Chamber Front View Cutting Chamber Rear View Typical Wiring Diagram Contact Information Parts DepartmentService Notes Warranty