Sterling BP1018, BP1012 installation manual Installation, Lifting, Positioning the Granulator

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4

Installation

 

 

4-1 Lifting

Important!

Before lifting or moving the granulator, check the relative weight shown on the

shipping papers and in Figure 7.

To facilitate the lifting operation using forklift trucks, the drop box has been removed from the granulator and is packed with any spare parts.

When using a forklift to move the granulator, make sure it is suitable for the weight and dimensions of the granulator. When moving, take care not to damage delicate parts. To lift the machine with a forklift, place the carriage forks under its base (See Figure 8). Where a forklift truck is not available, it is possible to use cables or belts, provided that they are strong enough to support the weight of the granulator, then carry out the lifting procedure.

Important!

During the movement, the load must remain in a horizontal position, regardless of

the type of equipment used.

4-2 Positioning the Granulator

Important!

Make sure that the base on which the granulator is supported is solid and completely level, in order to rigidly support the granulator without its being subjected to vibration. It is recommended that the floor be reinforced concrete with a very smooth support surface.

Place the granulator in an area large enough to allow sufficient space on all sides for the operator to carry out maintenance.

Although the granulator controls and electrical components comply with CEE & NEMA codes and regulations, the machine must be placed in an area free from humidity, dampness, and

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Contents BP1000 Series Granulators Page Sterling Warranty Information Sterling Warranty Information Table of Contents Start Up and Operation Table of Figures Viii Safety Considerations Safety GuidelinesPage Safety Procedures Guidelines for Moving the GranulatorClearing a Jammed Cutting Chamber Safety Features Safety Features Fitted On the GranulatorSafety Switch Opening the GranulatorWear protective gloves when exposed to knives Sound EnclosureModel Motor Power Noise Test Method Using This Manual General InformationIntroduction Safety Symbols Used in This Manual DescriptionMain Components of Standard Granulators Optional EquipmentModel Shipping Information Unpacking and InspectionEvent of Shipping Damage If the Shipment is Not CompleteIf the Shipment is Not Correct ReturnsUncrating Your Granulator Especially the Hopper Installation LiftingPositioning the Granulator Electrical Connection Inserting the BinStart-Up Checks Checking the Cutting ChamberChecking Rotation Direction Removing the Screw KnobTest the Interlock Switches Checking Knife PositionChecking the Knife Gap Pre-Operational Checklist Start Up and OperationOperation Never push material into the hopper with handsMaintenance General RecommendationsMonthly Maintenance Operations Drive Belt TensionProper Belt Tension Removal and Replacement of the Screen Belt ReplacementInspection and Adjustment of Knives Removing the ScreenPage Removing and Replacing Bed Knives Inspection of KnivesRemoval and Replacement of Rotating Blades Specifications for Re-sharpening Bed Knives Specifications for Re-sharpening Rotor Knives Bed Knife Specifications7Troubleshooting General ProblemsProblem Possible Causes Possible Remedies Electrical Problems Recommended Spare Parts List Spare PartsCutting Chamber Vertical Cross Section Cutting Chamber Longitudal Cross Section Cutting Chamber Front View Cutting Chamber Rear View Typical Wiring Diagram Contact Information Parts DepartmentService Notes Warranty