Sterling BP1012, BP1018 installation manual 7Troubleshooting, General Problems

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7Troubleshooting

The following tables list problems that could occur when using the granulator. This general information may help to locate the cause of the problem and allow it to be resolved promptly. When a problem arises, it is advisable to perform the simplest checks before proceeding to more complicated ones, which may subsequently prove unnecessary.

7-1

General Problems

 

 

Problem

Possible Causes

Possible Remedies

 

 

Overheating of bearings

Dirt or contamination in the bearing

Correct source of contamination

 

 

 

Excessive belt tension

 

 

 

 

 

Adjust belt tension

 

 

 

No lubrication

 

 

 

 

 

Check bearing seals

 

Knives moving in their

There may be foreign matter on the

Carefully clean seat

 

seats

 

knives

 

 

 

 

Knife screws loose

Tighten screws with torque wrench

 

 

 

 

at values specified

 

 

 

Knife screws weakened

Screws must not be used more than

 

 

 

 

6 times

 

Broken knife

 

Improper resharpening

Check knife grinding method used

 

 

 

 

Contact supplier

 

 

 

Extremely hard material

 

 

 

 

 

Check rotor direction

 

 

 

Incorrect rotor direction

 

 

 

 

 

Look for cause with operator

 

 

 

Foreign body in the cutting chamber

 

 

 

 

Faulty fitting of screen

Check assembly procedure

 

Excessive knife wear

Incorrect knife position

Correct the gap or distance

 

 

 

 

between bed knives and rotor

 

 

 

 

knives

 

 

 

Improper knife re-sharpening

Check dimensions with Figure 17

 

 

 

 

and Figure 18.

 

 

 

Abrasive material

Contact the supplier for special

 

 

 

 

knives

 

Abnormal screen wear

Incorrect fitting of screen

Check that the screen is correctly

 

 

 

 

seated in its rear position and that it

 

 

 

 

fits perfectly at the front.

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Contents BP1000 Series Granulators Page Sterling Warranty Information Sterling Warranty Information Table of Contents Start Up and Operation Table of Figures Viii Safety Guidelines Safety ConsiderationsPage Clearing a Jammed Cutting Chamber Safety ProceduresGuidelines for Moving the Granulator Safety Features Fitted On the Granulator Safety FeaturesOpening the Granulator Safety SwitchSound Enclosure Wear protective gloves when exposed to knivesModel Motor Power Noise Test Method Introduction Using This ManualGeneral Information Description Safety Symbols Used in This ManualOptional Equipment Main Components of Standard GranulatorsModel Unpacking and Inspection Shipping InformationEvent of Shipping Damage If the Shipment is Not CompleteUncrating Your Granulator If the Shipment is Not CorrectReturns Especially the Hopper Positioning the Granulator InstallationLifting Inserting the Bin Electrical ConnectionChecking the Cutting Chamber Start-Up ChecksRemoving the Screw Knob Checking Rotation DirectionChecking Knife Position Test the Interlock SwitchesChecking the Knife Gap Start Up and Operation Pre-Operational ChecklistNever push material into the hopper with hands OperationGeneral Recommendations MaintenanceProper Belt Tension Monthly Maintenance OperationsDrive Belt Tension Belt Replacement Removal and Replacement of the ScreenRemoving the Screen Inspection and Adjustment of KnivesPage Inspection of Knives Removing and Replacing Bed KnivesRemoval and Replacement of Rotating Blades Specifications for Re-sharpening Bed Knives Bed Knife Specifications Specifications for Re-sharpening Rotor KnivesGeneral Problems 7TroubleshootingProblem Possible Causes Possible Remedies Electrical Problems Spare Parts Recommended Spare Parts ListCutting Chamber Vertical Cross Section Cutting Chamber Longitudal Cross Section Cutting Chamber Front View Cutting Chamber Rear View Typical Wiring Diagram Parts Department Contact InformationService Notes Warranty