Sterling BP1018, BP1012 installation manual Start Up and Operation, Pre-Operational Checklist

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5	Start Up and Operation

5-1 Pre-Operational Checklist

To ensure the granulator is ready for operation, perform the tasks listed on the following pre-operational checklist. Make sure that all electrical and mechanical machine elements are inspected and any defects corrected first.

Have all installation and preparation instructions been read and followed?

Have the granulator operators and all other necessary personnel, such as the cleanout, maintenance and service persons, been fully trained on machine operation and all machine safety mechanisms?

Have the granulator operator and all other necessary personnel, such as the cleanout, maintenance and service persons, read the Operation and Installation Manual?

Have sufficient location clearances been allowed?

Has the equipment been grounded as required by local codes and/or Article 250 of the National Electric Code?

Have all motors been checked for proper rotation?

Have all machine controls, pushbuttons, and limit switch interlocks been checked for proper functioning?

Has the cutting chamber been checked for foreign matter?

Have the drive components been checked for alignment and tension?

Is the machine properly closed with all visible fasteners tight?

Are all accessory components electrically and mechanically connected with proper support and with all fasteners tight?

Are all electrical enclosure boxes tightly closed and clamped shut?

Are all personnel clear of the machine?

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Contents BP1000 Series Granulators Page Sterling Warranty Information Sterling Warranty Information Table of Contents Start Up and Operation Table of Figures Viii Safety Considerations Safety GuidelinesPage Safety Procedures Guidelines for Moving the GranulatorClearing a Jammed Cutting Chamber Safety Features Safety Features Fitted On the GranulatorSafety Switch Opening the GranulatorWear protective gloves when exposed to knives Sound EnclosureModel Motor Power Noise Test Method Using This Manual General InformationIntroduction Safety Symbols Used in This Manual DescriptionMain Components of Standard Granulators Optional EquipmentModel Event of Shipping Damage Shipping InformationUnpacking and Inspection If the Shipment is Not CompleteIf the Shipment is Not Correct ReturnsUncrating Your Granulator Especially the Hopper Installation LiftingPositioning the Granulator Electrical Connection Inserting the BinStart-Up Checks Checking the Cutting ChamberChecking Rotation Direction Removing the Screw KnobTest the Interlock Switches Checking Knife PositionChecking the Knife Gap Pre-Operational Checklist Start Up and OperationOperation Never push material into the hopper with handsMaintenance General RecommendationsMonthly Maintenance Operations Drive Belt TensionProper Belt Tension Removal and Replacement of the Screen Belt ReplacementInspection and Adjustment of Knives Removing the ScreenPage Removing and Replacing Bed Knives Inspection of KnivesRemoval and Replacement of Rotating Blades Specifications for Re-sharpening Bed Knives Specifications for Re-sharpening Rotor Knives Bed Knife Specifications7Troubleshooting General ProblemsProblem Possible Causes Possible Remedies Electrical Problems Recommended Spare Parts List Spare PartsCutting Chamber Vertical Cross Section Cutting Chamber Longitudal Cross Section Cutting Chamber Front View Cutting Chamber Rear View Typical Wiring Diagram Contact Information Parts DepartmentService Notes Warranty